A Floppy Controller For The Raspberry Pi

March 30, 2021 by Zoe Skyforest 27 Comments

The Raspberry Pi is the darling single board computer that is everything to everyone. It even has lit up the eyes of the older set with the Pi 400 mimicking the all-in-one keyboard computer design so popular in the 1980s. Another project that harkens back to that golden era is this Raspberry Pi floppy controller board from [Dr. Scott M. Baker].

[Scott] is no stranger to floppy controllers, having worked with the popular WD37C65 floppy controller IC before with the RC2014 homebrew Z80 computer. Thus, it was his part of choice when looking to implement a floppy interface on the Raspberry Pi. The job was straightforward, and done with just the IC itself. Despite the Pi running at 3.3 V and the controller at 5 V, [Scott] has found no problems thus far, implementing just a resistor pack to try and limit damage from the controller sending higher voltage signals back to the Pi. With that said, he plans to implement a proper level shifter down the road to ensure trouble-free operation long term.

The project is rounded out with a bunch of Python tools used to interface with the controller, available on Github. Performance is limited by the non-realtime nature of the Raspberry Pi’s user mode operation, which [Scott] notes could be fixed with a kernel module. With that said, if you’re looking for performance, floppies aren’t it anyway.

We do love the Pi put to use in retro tasks; it can even be a SCSI Swiss Army Knife if you need one. Video after the break.

Continue reading “A Floppy Controller For The Raspberry Pi” →

High-End Case Mods To A PlayStation 5

March 30, 2021 by Zoe Skyforest 10 Comments

Modern consoles bring joy to televisions around the globe, but they’re fundamentally mass-produced totems to gaming excellence. That wasn’t good enough for [Matt], who decided that his PlayStation 5 needed a total case makeover. (Video, embedded below.)

The material of choice is brass. Capable of being polished to a mirror-like shine while being readily workable and available, it’s perfect for making a PlayStation 5 look just a little more deluxe. While [Matt] has worked with brass before, replicating the PS5’s case in the metal pushed him to learn new skills. The main center divider was easy enough, with paper used to create a cutting template to match the form which bends through 90 degrees. The real challenge, however, was the side panels. With complex curves across several axes, manually bending metal plates to match the shape proved impossible. Instead, a custom wooden and plaster jig was made, onto which brass plates could be clamped to match the curves. A blowtorch was then used to release the plate’s internal stresses in a process called normalisation.

[Matt] does a great job of making the whole thing look easy. With that said, the final results are stunning enough that we’re sure it would be difficult to replicate without a lot of experience and attention to detail. In particular, the deft way the side panel clips were dealt with had us nodding in sage approval. The final console makes a great companion for the brass-housed monitor [Matt] created for his [DIY Perks] channel quite recently. Video after the break.

Continue reading “High-End Case Mods To A PlayStation 5” →

The Sixtyforgan Proves That Church Organs Are Definitely Chiptune

March 29, 2021 by Zoe Skyforest 44 Comments

Church organs may be mechanically complicated and super old-school, but they share something in common with the earliest computer sound chips. In theory, and largely in practice, they produce very simple waveforms. The primary reason that church organs seem so full and rich compared to your old Commodore 64 is that they have the benefit of a whole church’s worth of reverb to fatten out the sound. [Linus] demonstrates this with the Sixtyforgan.

The Sixtyforgan is a Commodore 64 hooked up to a spring reverb tank. By running the relatively basic waveforms from the Commodore’s SID chip through this reverb, it’s possible to generate sounds that are eerily similar to those you might hear at your local Sunday service. While we won’t expect chiptune luminaries like [chipzel] to start busting out songs of praise at events like Square Sounds, it’s kind of awesome to think of the composers of antiquity rocking out to some mad Game Boy jams way back when.

It’s a great demonstration of the Commodore’s musical abilities, and we particularly like the application of the chromatic button layout borrowed from the accordion. We’d love to see this setup combined with an orchestra of the retro computers, like this demonstration playing The Sugar Plum Fairy. Alternatively, Billy Corgan on the Sixtyforgan playing Tiberius would be pretty great, too. Pretty sounding video after the break.

Continue reading “The Sixtyforgan Proves That Church Organs Are Definitely Chiptune” →

Skid Steer Robot Chassis Takes A Beating

March 26, 2021 by Zoe Skyforest 5 Comments

[Engineering After Hours] wanted a highly maneuverable robot chassis with a tight turning radius. Skid steering seemed to be the perfect solution, but the available commercial options didn’t take his fancy. Thus, a custom build was the answer – with impressive results.

The build packs two large RC motors, one for each side, with each driving two wheels through a belt drive. This reduces the electronics required to the bare minimum for skid steering. It’s all assembled within a plasma-cut metal chassis which is more than tough enough to take some hard knocks.

One of the primary goals on the build was to eliminate the risk of vibrations and shock damaging the motors and gearboxes. Many off-the-shelf designs couple the wheels directly to gearbox output shafts, potentially damaging the expensive components over time. In this design, a separate bearing assembly is used to take the load from the wheels instead.

It’s a great example of how an engineering-first approach can build a sturdy ‘bot with a minimum of fuss. Outfitted with some fat off-road tyres the performance is impressive, with the ‘bot having no trouble tearing it up in mud, snow, and water.

We’ve seen other great builds from [Engineering After Hours] before, like the active aero RC build. Video after the break.

Continue reading “Skid Steer Robot Chassis Takes A Beating” →

Data Blaster Is A Hip RPi Cyberdeck

March 25, 2021 by Zoe Skyforest 16 Comments

Cyberdecks were once a science fiction approximation of what computing might look like in the future. In the end, consumer devices took a very different path. No matter, though, because the maker community decided cyberdecks were too awesome to ignore and started making their own. After lusting after some of the amazing builds already out there, [Zach Freedman] decided it was time to start his own build, resulting in the Data Blaster.

Epoxy holds the printed parts to the Pi 400

The Raspberry Pi has always been popular in the nascent cyberdeck scene, providing real Linux computing power in a compact, portable package. Now, we have the Raspberry Pi 400, which is exactly that, built into a shell that is, approximately, half of a cyberdeck. This formed the base of [Zach]’s build, coming in handy with its full-sized keyboard.

To that, he added a widescreen 1280×480 LCD, wearable display, and a USB powerbank, turning it into a true go-anywhere terminal. The 3D-printed handles are a particularly nice touch, making it easy to use the deck from a standing position, something that no laptop really does well. As a bonus, there’s even a tiny software defined radio on the side, complete with a collapsible antenna for that added cool factor.

It’s a fun build, and a useful one too. We suspect the chunky plastics and grabbable design might actually make the Data Blaster preferable to a laptop in rugged field use versus a more traditional laptop. We’ve seen some other great work in this area, too. Video after the break.

Vibration Isolation Helps Improve FPV Video Feed

March 25, 2021 by Zoe Skyforest 7 Comments

First-person view technology has become hugely popular in the RC community, letting the user get a vantage point as though they were actually within their tiny scale vehicle. It can be difficult to get a good, clean video feed though, particularly in models that have a lot of drivetrain vibration. [Engineering After Hours] decided to tackle this problem with a simple vibration isolator design. (Video, embedded below.)

The first step is to analyse the vibration to get an idea of the frequencies that are most important to target. WIth that done, a simple 3D printed camera mount is designed with three flexible joints between the camera and the base which is rigidly coupled to the RC boat or car’s body. The modal analysis tools in Fusion 360 were used to get a rough idea of the frequency response of the system, helping to get things in the ballpark with a minimum of fuss.

The final design does help cut down on vibrations, though it is unable to counteract heavy vibration from driving on extremely rough surfaces. In these cases, [Engineering After Hours] recommends the use of a gimbal instead. Proper damping can be a godsend in many applications; bricks can make a huge difference for your 3D printer, for example.

Continue reading “Vibration Isolation Helps Improve FPV Video Feed” →

3D Printed Wobbly Wheels Put Through Their Paces

March 25, 2021 by Zoe Skyforest 8 Comments

When we talk about wheels, the vast majority of the time we’re talking about ho-hum cylindrical rollers as seen on all manner of human conveyances. However, there are all manner of wild and wacky shapes that roll, and having had some experience with them, [Maker’s Muse] decided to take a shot at having a robot drive on them. (Video, embedded below.)

The benefit of a 3D printer is that it makes producing these parts with strange geometries a cinch. The video shows a variety of designs, from the wobbly “Nightshades” to the entertaining “Prongle” wheels being put through a variety of tests. In an attempt to equalise the playing field, each design was matched in its surface area so as not to artificially bias the results.

While the wobbly designs look strange, they also come with some benefits over simple disc wheels, providing extra traction on both carpet and sand. Particularly impressive was the performance of the 8-spoke wheels on the beach, though as this design mimics real-world sand tyres, we’re not surprised at the results. We’ve seen similar 3D printed parts do the job for driving on water, too.

Continue reading “3D Printed Wobbly Wheels Put Through Their Paces” →