FreeCAD Is Near 1.0

September 21, 2024 by Elliot Williams 48 Comments

The open-source parametric 3D modelling software, FreeCAD, is out in a release candidate for version 1.0. If you’ve tried FreeCAD before and found a few showstoppers, it might be a good time for you to test it out again because the two biggest of them have been solved in this latest version.

First, version 1.0 finally implements a solution to the “topological naming problem”. Imagine you want to put a hole into a surface. The program needs to know on which surface to put the hole, and so it refers to this surface by name / number. Now imagine you subdivide the surface, and both subsections get new names. Where does your hole go now? If you want to dig into the issue, the inimitable [MangoJelly] has a great video about the topo naming problem. Practically, there were workarounds, like only adding chamfers after the main design has stabilized, but frankly it was a hassle to remember all of the tricks. This is a huge fix.

The second big fix concerns assemblies. Older versions of FreeCAD were great for making single parts, but combining them all together inside the CAD program was always janky. Version 1.0 combines the previous two patchwork assembly workbenches into one, and it’s altogether more pleasant to use. The constraints of how two parts move when held together with an axle just works now, and this is a big deal for multi-part models.

If you’re coming from any other parametric CAD program, most of FreeCAD will seem familiar to you, but there will also be workflow differences that will take some getting used to. In trade, what do you get? Scriptability in Python, real open source software, and all of the bells and whistles for free. Now that its two biggest pain points have been addressed, FreeCAD has become a lot easier to love. We’re looking forward to some good V1.0 tutorials in the future, and we’ll keep you posted when we find them.

Optical Contact Bonding: Where The Macro Meets The Molecular

May 6, 2025 by Maya Posch 19 Comments

If you take two objects with fairly smooth surfaces, and put these together, you would not expect them to stick together. At least not without a liberal amount of adhesive, water or some other substance to facilitate a temporary or more permanent bond. This assumption gets tossed out of the window when it comes to optical contact bonding, which is a process whereby two surfaces are joined together without glue.

The fascinating aspect of this process is that it uses the intermolecular forces in each surface, which normally don’t play a major role, due to the relatively rough surfaces. Before intermolecular forces like Van der Waals forces and hydrogen bonds become relevant, the two surfaces should not have imperfections or contaminants on the order of more than a few nanometers. Assuming that this is the case, both surfaces will bond together in a way that is permanent enough that breaking it is likely to cause damage.

Although more labor-intensive than using adhesives, the advantages are massive when considering that it creates an effectively uninterrupted optical interface. This makes it a perfect choice for especially high-precision optics, but with absolutely zero room for error.

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Hackaday Links: March 23, 2025

March 23, 2025 by Dan Maloney 9 Comments

What a long, strange trip it’s been for NASA astronauts Suni Williams and Bruce Wilmore, who finally completed their eight-day jaunt to space after 289 days. The duo returned to Earth from the ISS on Tuesday along with two other returning astronauts in a picture-perfect splashdown, complete with a dolphin-welcoming committee. For the benefit of those living under rocks these past nine months, Williams and Wilmore slipped the surly bonds way back in June on the first crewed test flight of the Boeing Starliner, bound for a short stay on the ISS before a planned return in the same spacecraft. Alas, all did not go to plan as their ride developed some mechanical difficulties on the way upstairs, and so rather than risk their lives on a return in a questionable capsule, NASA had them cool their heels for a couple of months while Starliner headed home without them.

There’s been a lot of talk about how Butch and Suni were “stranded,” but that doesn’t seem fair to us. Sure, their stay on the ISS was unplanned, or at least it wasn’t Plan A; we’re sure this is always a contingency NASA allows for when planning missions. Also unfortunate is the fact that they didn’t get paid overtime for the stay, not that you’d expect they would. But on the other hand, if you’re going to get stuck on a work trip, it might as well be at the world’s most exclusive and expensive resort.

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Illustrated Kristina with an IBM Model M keyboard floating between her hands.

Keebin’ With Kristina: The One With The Keyboard Configurator

February 3, 2025 by Kristina Panos 11 Comments

Have you ever wished you could experiment with different layouts super easily, just by adding or removing a few switches here and there and printing a new case? Well, [heyisjambo] says that it’s more than possible with menura, the modular keyboard system.

A collage of menura keyboards, which are modular via the VIK standard. — So many lovely options! Image by [heyisjambo] via GitHub

[heyisjambo] is happy with 36 keys, but is reduced-count-curious and wanted a way to explore without a lot of wasted time and PCBs.

At the same time, [heyisjambo] wanted to experiment with split vs. uni-body construction, and especially the different shapes that are possible when tweaking the angle and distance between them.

And as if that weren’t enough, there’s support for [Sadek Baroudi]’s VIK standard for interfacing data between PCBs, which calls for an FPC 12-pin, 0.5 mm pitch connector and allows for ultra-cool magnetic connectors. This way, you can easily add things like displays, trackpads, and trackballs in the between the halves.

Thanks for the tip, [calculus]!

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Modern AI On Vintage Hardware: LLama 2 Runs On Windows 98

January 13, 2025 by Donald Papp 27 Comments

[EXO Labs] demonstrated something pretty striking: a modified version of Llama 2 (a large language model) that runs on Windows 98. Why? Because when it comes to personal computing, if something can run on Windows 98, it can run on anything. More to the point: if something can run on Windows 98 then it’s something no tech company can control how you use, no matter how large or influential they may be. More on that in a minute.

Ever wanted to run a local LLM on 25 year old hardware? No? Well now you can, and at a respectable speed, too!

What’s it like to run an LLM on Windows 98? Aside from the struggles of things like finding compatible peripherals (back to PS/2 hardware!) and transferring the required files (FTP over Ethernet to the rescue) or even compilation (some porting required), it works maybe better than one might expect.

A Windows 98 machine with Pentium II processor and 128 MB of RAM generates a speedy 39.31 tokens per second with a 260K parameter Llama 2 model. A much larger 15M model generates 1.03 tokens per second. Slow, but it works. Going even larger will also work, just ever slower. There’s a video on X that shows it all in action.

It’s true that modern LLMs have billions of parameters so these models are tiny in comparison. But that doesn’t mean they can’t be useful. Models can be shockingly small and still be perfectly coherent and deliver surprisingly strong performance if their training and “job” is narrow enough, and the tools to do that for oneself are all on GitHub.

This is a good time to mention that this particular project (and its ongoing efforts) are part of a set of twelve projects by EXO Labs focusing on ensuring things like AI models can be run anywhere, by anyone, independent of tech giants aiming to hold all the strings.

And hey, if local AI and the command line is something that’s up your alley, did you know they already exist as single-file, multi-platform, command-line executables?

Hackaday Podcast Episode 297: Prusa Eschews Open Source Hardware, The Lemontron Prints Upside-Down, And The Vecdec Cyberdeck Does Minority Report

November 22, 2024 by Kristina Panos 1 Comment

This week on the Podcast, Hackaday’s Elliot Williams and Kristina Panos joined forces to bring you the latest news, mystery sound, and of course, a big bunch of hacks from the previous week.

First up in the news: Elliot was at Electronica and spotted a wild Raspberry Pi Compute Module 5. And just as excitingly, FreeCAD has finally reached version 1.0, which means it’s stable and ready for real work.

Kristina is getting tired of losing at What’s That Sound, so she’ll have to come up with some to stump you all. Can you get this week’s sound? If you can, and your number comes up, you get a special Hackaday Podcast t-shirt.

Then it’s on to the hacks and such, but first, there’s even more news and opinion to be had in Tom’s review of Prusa’s new printer, which happens to be closed-source. Then we’ll discuss another printer that prints upside-down, an elegant cyberdeck, and a cyberpunk pocket watch. Finally, we talk about the Great Redbox Cleanup, and take a look at man-made stalactites.

Check out the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Download in DRM-free MP3 and savor at your leisure.

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FreeCAD Version 1.0 Released

November 20, 2024 by Maya Posch 35 Comments

After 22 years of development, FreeCAD has at long last reached the milestone of version 1.0. On this momentous occasion, it’s good to remember what a version 1.0 is supposed to mean, as also highlighted in the release blog post: FreeCAD is now considered stable and ready for ‘real work’. One of the most important changes here is that the topological naming problem (TNP) that has plagued FreeCAD since its inception has now finally been addressed using Realthunders’ mitigation algorithm, which puts it closer to parity here with other CAD packages. The other major change is that assemblies are now supported with the assembly workbench, which uses the Ondsel solver.

Other changes include an updated user interface and other features that should make using FreeCAD easier and closer in line with industry standards. In the run-up to the 1.0 release we already addressed the nightmare that is chamfering in FreeCAD, and the many overlapping-yet-uniquely-incomplete workbenches, much of which should be far less of a confabulated nightmare in this bright new 1.0 future.

Naturally, the big zero behind the major version number also means that there will still be plenty of issues to fix and bugs to hunt down, but it’s a promising point of progress in the development of this OSS CAD package.