Rocket Mounted 3D Printed Camera Wheel Tries, Succeeds, And Also Fails

December 6, 2022 by Ryan Flowers 29 Comments

[Joe] at BPS.space has a thing for rockets, and his latest quest is to build a rocket that will cross the Kármán Line and launch into the Final Frontier. And being the owner of a YouTube channel, he wants to have excellent on-board video that he can share. The trouble? Spinning. A spinning rocket is a stable rocket, especially as altitude increases. So how would [Joe] get stable video from a rocket spinning at several hundred degrees per second? That’s the question being addressed in the video below the break.

Rather than use processing power to stabilize video digitally, [Joe] decided to take a different approach: Cancelling out the spin with a motor, essentially making a camera-wielding reaction wheel that would stay oriented in one direction, no matter how fast the rocket itself is spinning.

Did it work? Yes… and no. The design was intended to be a proof of concept, and in that sense there was a lot of success and some excellent video was taken. But as with many proof of concept prototypes, the spinning camera module has a lot of room for improvement. [Joe] goes into some details about the changes he’ll be making for revision 2, including a different motor and some software improvements. We certainly look forward to seeing the progress!

To get a better idea of the problem that [Joe] is trying to solve, check out this 360 degree rocket cam that we featured a few years ago.

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Gift Idea From 1969: A Kitchen Computer

December 6, 2022 by Al Williams 51 Comments

The end of the year is often a time for people to exchange presents and — of course — the rich want to buy each other the best presents. The Neiman Marcus company was famous for having a catalog of gift ideas. Many were what you’d consider normal gifts, but there were usually extreme ones, like a tank trunk filled with 100,000 gallons of cologne. One year, the strange gift was an authentic Chinese junk complete with sails and teak decks. They apparently sold three at $11,500 (in 1962 money, no less). Over the top? In 1969, they featured a kitchen computer.

Wait a minute! In 1969, computers were the purview of big companies, universities, and NASA, right? Well, not really. By that time, some industrial minicomputers were not millions of dollars but were still many thousands of dollars. The price in the catalog for the kitchen computer was $10,600. That’s about $86,000 in today’s money. The actual machine was a Honeywell 316, based on one of the computers that helped run the early Internet.

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Clever Design Technique Makes Flexible PCB Fit For A Queen

December 6, 2022 by Robin Kearey 11 Comments

Printed circuit boards can be square, round, octagonal, or whatever shape you desire. But there’s little choice when it comes to the third dimension: most PCBs are flat and rigid. Sure, you can make flexible PCBs like the kapton-backed ones you find inside electronic gadgets, but those are complicated to work with. As it turns out however, you can also make flexible boards using regular PCB material: check out [Rehana Al-Soltane]’s Flexible Crown PCB, a project she did as part of [Neil Gershenfeld]’s “How To Make (Almost) Anything” class at MIT.

The basic idea is to create flexures in the PCB by milling out several long slots with thin pieces connecting the two sides. [Rehana] got this idea from [Quentin Bolsée]’s flexible capacitive sensor project and applied it to make a crown-shaped PCB with sparkly LEDs. The crown can bend through 180 degrees and can actually be worn as a head ornament, with pin headers to clamp it down on the wearer’s hair.

[Rehana] used a tool called svg-pcb to design the board. This is an open source toolkit that lets you design PCBs by describing them in code, rather than drawing shapes by hand. Although this might look a bit odd if you’re used to working with traditional PCB design software, it’s ideal for making repetitive structures like the flexures in the crown: simply write a for loop and let the tool generate a perfect array of identical slots.

Fabricating the Flexible Crown posed a few difficulties of its own, because the PCB began to flex and wiggle itself loose before the milling process was finished. As it turned out, the trick was to cut all the slots on the interior first and only mill the board’s outline as the very last step.

Adding flexures to a PCB like this looks like a promising technique and we’ll keep an eye on further developments in this field. There are other ways of making bendy boards though: researchers at the University of Maryland used a laser engraver to make foldable PCBs. Our 2019 Flexible PCB Contest also yielded several impressive implementations.

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Homebrew 3D Printer Goop Promises Better Bed Adhesion

December 6, 2022 by Al Williams 43 Comments

Back when 3D printers were pretty new, most of us had glass beds with or without painter’s tape. To make plastic stick, you’d either use a glue stick or hair spray. Many people have moved on to various other build surfaces that don’t require help, but some people still use something to make the bed sticky and there are quite a few products on the market that claim to be better than normal glue or hairspray. [Jonas] wanted to try it, but instead of buying a commercial product, he found a recipe online for “3D printer goop” and made it himself.

You need four ingredients: distilled water and isopropyl alcohol are easy to find. The other two chemicals: PVP and PVA powder, are not too hard to source and aren’t terribly dangerous to handle. The recipe was actually from [MakerBogans] who documents this recipe as “Super Goop” and has another formula for “Normal Goop.” You’ll probably have to buy the chemicals in huge quantities compared to the tiny amounts you really need.

We assume the shots of the 3D printer printing its first layer is showing how effective the glue is. This looks like a very simple thing to mix up and keep in a sprayer. If you have some friends, you could probably do a group buy of the chemicals and it would cost nearly nothing for the small amounts of chemicals you need.

If you don’t want to order exotic chemicals, you might not need them. We used to make “goop” by dissolving ABS in acetone, but hairspray usually did the trick.

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Rotary Dial Number Pad Is The Perfect Prank For Retro-Phone Enthusiast

December 5, 2022 by Dan Maloney 10 Comments

We’re not sure about the rest of you, but to us, a keyboard without a number pad all the way over to the right just seems kind of — naked? We might not be accountants, but there’s something comforting about having the keypad right there, ready for those few occasions when you need to enter numbers more rapidly than would be possible with the row of number keys along the top of the keyboard.

What we are sure about, though, is that rapid numeric keying is not what this rotary dial numpad keyboard is all about. In fact, it’s actually an April Fool’s prank [Squidgeefish] played on a retro-phone-obsessed coworker, and it worked out pretty well. Starting with an old telephone dial from what must be an exceptionally well-stocked parts bin, [Squidgeefish] first worked out the electrical aspects of interfacing the dial with a cheapo mechanical keyboard. It turns out that there’s a lot of contact bounce in those old dials, leading to some software hacks to keep the Arduino happy.

There was also a little hackery needed to stuff a USB hub into the keyboard, as well as literal hacking of the keyboard’s PCB. A 3D printed enclosure allows the rotary dial to nestle into the place where the regular numpad would be, and it looks pretty good. We also like forcing the issue by replacing the entire row of number keys with a single massive prank key.

While this was all for fun, there are a couple of cool tips here, like chucking a bit of printer filament in a Dremel tool to stir-weld parts together. And even though we’ve seen that parametric keycap generator before, it is pretty cool to see it in action.

Radial Vector Reducer Rotates At Really Relaxed Velocity

December 5, 2022 by Ryan Flowers 15 Comments

When [Michael Rechtin] learned about Radial Vector Reducers, the underlying research math made his head spin, albeit very slowly. Realizing that it’s essentially a cycloidal drive meshed with a planetary gear set, he got to work in CAD and, in seemingly no time, had a design to test. You can see the full results of his experiment in the video below the break. Or head on out to Thingiverse to download the model directly.

[Michael] explains that while there are elements of a cycloidal drive, itself a wonderfully clever gear reduction mechanism, the radial vector reducer actually has more bearing surfaces, and should be more durable as a result. Two cycloidal disks are driven by a planetary gear reduction for an even greater reduction, but they don’t even spin, they just cycle in a way that drives the outer shell, setting them further apart from standard cycloidal drives.

How would this 3D printed contraption hold up? To test this, [Michael] built a test jig with a NEMA 23 stepper providing the torque, and an absurd monster truck/front loader wheel — also printed — to provide traction in the grass and leaves of his back yard. He let it drive around its tether for nearly two weeks before disassembling it to check for wear. How’d it look? You’ll have to check the video to find out.

If you aren’t familiar with cycloidal drives, check out this fantastic explanation we featured. As for planetary drives, what better way to demonstrate it than by an ornamental planetary gear clock!

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Nucleo-F429ZI development board with STM32F429 microcontroller

Epic Guide To Bare-Metal STM32 Programming

December 5, 2022 by Joseph Long 31 Comments

[Sergey Lyubka] put together this epic guide for bare-metal microcontroller programming. While the general concepts should be applicable to most any microcontroller, [Sergey]s examples specifically relate to the Nucleo-F429ZI development board featuring the ARM-based STM32F429 microcontroller.

In the realm of computer systems, bare-metal programming most often refers to programming the processor without an intervening operating system. This generally applies to programming BIOS, hardware drivers, communication drivers, elements of the operating system, and so forth. Even in the world of embedded programming, were things are generally quite low-level (close to the metal), we’ve grown accustomed to a good amount of hardware abstraction. For example, we often start projects already standing on the shoulders of various libraries, boot loaders, and integrated development tools.

When we forego these abstractions and program directly on the microprocessor or microcontroller, we’re working on the bare metal. [Sergey] aptly defines this as programming the microcontroller “using just a compiler and a datasheet, nothing else.” His guide starts at the very foundation by examining the processor’s memory map and registers including locations for memory mapped I/O pins and other peripherals.

The guide walks us through writing up a minimal firmware program from boot vector to blinking an LED connected to an I/O pin. The demonstration continues with setup and use of necessary tools such as the compiler, linker, and flasher. We move on to increasingly advanced topics like timers, interrupts, UART output, debuggers, and even configuring an embedded web server to expose a complete device dashboard.

While initially more time consuming, working close to the metal provides a good deal of additional insight into, and control over, hardware operations. For even more on the subject, you may like our STM32 Bootcamp series on bare-metal STM32 programming.