A V2 Rocket Inspired Steam Turbine Skateboard Is Just Around The Corner

April 12, 2022 by Dave Rowntree 19 Comments

[Integza] never fails to amuse with his numerous (and sometimes really sketchy) attempts to create usable thrust, by pretty much all means possible and the latest video (embedded below) attempting to run a reaction turbine from decomposing hydrogen peroxide, doesn’t fail to disappoint. The inspiration came from the WWII V2 rocket, which used Sodium Permanganate to breakdown Hydrogen Peroxide. This produced high pressure steam, which spun a turbine, which in turn drove the turbopumps that delivered the needed huge quantity of alcohol and liquid oxygen into the combustion chamber.

After an initial test of this permanganate-peroxide reaction proved somewhat disappointing (and messy) he moved on to a more controllable approach — using a catalytic converter from a petrol scooter in place of the messy permanganate. This worked, so the next task was to build the turbine. Naturally, this was 3D printed, and the resulting design appeared to work pretty well with compressed air as the power source. After scaling up the design, and shifting to CNC-machined aluminium, it was starting to look a bit more serious. The final test shows the turbine being put through its paces, running from the new precious metal catalyst setup, but as can be seen from the video, there is work to be done.

There appears to be a fair amount of liquid peroxide passing through into the turbine, which is obviously not desirable. Perhaps the next changes should be the mount the catalyser vertically, to prevent the liquid from leaving so easily, as well as adding some baffling to control the flow of the liquid, in order to force it to recycle inside the reaction vessel? We can’t wait to see where this goes, hopefully the steam-turbine powered skateboard idea could actually be doable? Who knows? But we’re sure [Integza] will find a way!

With steam power, there’s more than one way to get usable rotational work, like using a reciprocating engine, which can be expanded to a whole machine shop, and whilst boiling water (or catalytically decomposing Hydrogen Peroxide) provides high pressure gas, how about just using boiling liquid nitrogen? Possibly not.

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Inspiring Hacks, Unfinished Hacks

March 26, 2022 by Elliot Williams 5 Comments

We got a tip this week, and the tipster’s comments were along the lines of “this doesn’t look like it’s a finished work yet, but I think it’s pretty cool anyway”. And that was exactly right. The work in question is basically attaching a simple webcam to a CNC router and then having at it with OpenCV, and [vector76]’s application was cutting out freeform hand-drawn curves from wood. To amuse his daughter.

But there’s no apology necessary for presenting a work in progress. Unfinished hacks are awesome! They leave room for further improvement and interpretation. They are like an unfinished story, inviting the hacker to dream up their own end. At least that’s how this one worked on me.

My mind went racing — adding smart and extensible computer vision to a CNC router enables not only line tracing, but maybe smarter edge finding, broken tool detection, and who knows what else. With the software end so flexible these days, and the additional hardware demands so minimal, it’s an invitation. It’s like Pavlov ringing that bell, and I’m the dog-hacker. Or something.

So remember this when you get half done with a project, get to a workable first-stage demo, but you haven’t chased down each and every possibility. Leaving something up to other hackers’ imagination can be just as powerful. Your proof of concept doesn’t have to be the mother of all demos — sometimes just a working mouse will suffice.

Clockwork DevTerm R-01 Takes RISC-V Out For A Spin

March 19, 2022 by Tom Nardi 23 Comments

If you’re anything like us you’ve been keeping a close eye on the development of RISC-V: an open standard instruction set architecture (ISA) that’s been threatening to change the computing status quo for what seems like forever. From its humble beginnings as a teaching tool in Berkeley’s Parallel Computing Lab in 2010, it’s popped up in various development boards and gadgets from time to time. It even showed up in the 2019 Hackaday Supercon badge, albeit in FPGA form. But getting your hands on an actual RISC-V computer has been another story entirely. Until now, that is.

Clockwork has recently announced the availability of the DevTerm R-01, a variant of their existing portable computer that’s powered by a RISC-V module rather than the ARM chips featured in the earlier A04 and A06 models. Interestingly the newest member of the family is actually the cheapest at $239 USD, though it’s worth mentioning that not only does this new model only include 1 GB of RAM, but the product page makes it clear that the RISC-V version is intended for experienced penguin wranglers who aren’t afraid of the occasional bug.

Newbies are persona non grata for the R-01.

Beyond the RISC-V CPU and slimmed down main memory, this is the same DevTerm that our very own [Donald Papp] reviewed earlier this month. Thanks to the modular nature of the portable machine, this sort of component swapping is a breeze, though frankly we’re impressed that the Clockwork team is willing to go out on such a limb this early in the product’s life. In our first look at the device we figured at best they would release an updated CPU board to accommodate the Raspberry Pi 4 Compute Module, but supporting a whole new architecture is a considerably bolder move. One wonders that other plans they may have for the retro-futuristic machine. Perhaps a low-power x86 chip isn’t out of the question?

How Fast Can You Spin A LEGO Wheel By Hand?

March 10, 2022 by Lewin Day 7 Comments

It’s not a question you ask yourself every day, but it’s one that the [Brick Experiment Channel] set out to answer: how fast can you spin a LEGO wheel by hand? In their typical way, they set about building an increasingly complex contraption to optimize for the very specific case of maximum RPM.

The build starts with a LEGO wheel fitted to an axle, supported in two LEGO Technic beams. A white flash mark is also attached onto a part of the axle for measuring the rotational speed with a photo-tachometer. A first attempt gets as fast as 1,700 RPM. Upgrades come thick and fast , and with a three-stage compound geartrain, the handcranked wheel reaches 6,300 RPM. Adding a further stage introduces the problem that the plastic Technic axle begins to twist under the torque input by the hand.

Taking a new approach of pulling on a string to turn the wheel, the first attempt nets 8,300 RPM. Gearing pushes this further to 12,900 revs, but adding more gears again leads to the problem of axles bending under the strain. A bidirectional rope pull design helps, though, and the system reaches 13,100 RPM.

Some of the parts have been damaged thus far, but a rebuild with fresh parts that are nicely lubricated provides a huge boost. The now-slippery shafts run smoother and the wheel hits a blistering 19,300 RPM as the mechanism disassembles itself.

It’s a less complex pursuit than some earlier works from [Brick Experiment Channel], like the impressive pole climbing designs we’ve seen previously. However, it’s a video that shows the power of iterative design and the gains possible from that process.
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Two clothespin hacks mentioned in the article, side-by-side.

Need To Probe Circuits? Remember About Clothespins!

February 27, 2022 by Arya Voronova 9 Comments

After browsing Thingiverse for some printable PCB probe designs, [Henry York] looked around and found a wooden clothespin on his desk. After some collaboration between his 3D printer and his CNC, Henry graced us with a nifty helper tool design that many of us might want to make in a pinch – a small, cheap and easy to make PCB probe, for circuits where soldering and headers are out of the question. Small magnets are glued to the clothespin, holding it flush to a magnetizable work surface (aka a toaster tray), and the probing itself is done by an extruder cleaning needle end. 3D printer and Edge.Cuts files are shared with us – thanks to Henry’s helpfulness, it should be easy to repeat if ever needed!

[Tyler Rosonke] (@zonksec) was programming a batch of badges and needed a reliable way to attach to a 6-pin ISP header – without actually soldering to the badges before they’re handed out to participants! A clothespin materialized nearby yet again – most likely, channeled from a different dimension by the spirit of numerous acrylic-cast pogopin-toothed clip-on tools we scroll by on Aliexpress. With a small perfboard piece and a bunch of pogopins jumping out of their respective drawers, it became no longer necessary to hold a bundle of male-ended pin header wires at a weird angle while nervously looking at the avrdude progress bar. This ended up saving a whole lot of time, something that’s always best spent on adding insidious bugs to the badge firmware (as well as, perhaps, easter eggs).

We’d love to hear about all the small hacks and improvements that you, hackers in our audience, invent. Whether it’s reusing a SOIC flashing clip for ISP programming or printing yourself an octopus-like contraption with needle probes, you should share it with us!

screenshow showing the supposed AllSpice interface. It resembles the GitHub interface, and shows a pull request open to add some ESD protection to a device.

AllSpice Building A Hardware Development Ecosystem For Companies

February 27, 2022 by Arya Voronova 7 Comments

In our “hardware development gets serious” news, we’ve recently learned about AllSpice, a startup building hardware development collaboration infrastructure for companies. Hardware developers are great at building hardware tools for themselves, but perhaps not always so when it comes to software, and AllSpice aims to fill that gap at the “hardware company” level. Nowadays, what commonly happens is that software development tools and integrations are repurposed for hardware needs, and the results aren’t always as stellar as they get in the software world. In other words, AllSpice is learning from the positive outcomes of software industry and building a platform that takes the best parts from these tools, aiming to get to similarly positive outcomes in areas where currently hardware team experiences are lacking.

What AllSpice is building seems to be an umbrella platform designed to augment, integrate and hook into a slew of different already-developed platforms like GitHub, GitLab, Jira (and some other ones), and add much-needed features that large-scale hardware developers can’t afford to maintain and develop themselves. “Design review by screenshot” isn’t unheard of in hardware circles, and likely a thing that everyone of us with hardware collaboration experience has partaken in. On a company scale, there’s a myriad of hardware-related problems like that to solve and polish over.

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Drift Trike Puts A New Spin On Things With Ice Wheels

February 25, 2022 by Matthew Carlson 6 Comments

A drift trike is a small sturdy tricycle with a powered front wheel and rear wheels with low friction so that you can drift. They’re fun but there are tons of them. Nowadays, if you want to make your own drift trike that stands out, you have to put your own spin on it. And in terms of extra spin, what better way to do it,than to use ice for the wheels. [Sam Barker] started by breaking down an old used BMX bike. A front-wheel hub motor wasn’t available so he had to make some modifications to use his rear-wheel one as a front wheel. After tweaking the seat to put more weight on the front wheel for better traction, it was time to get started on wheels.

Rather than using straight ice, he settled on using a composite. Inspired by Pykrete, he swapped the wood pulp for cotton fibers. After weighing out different percentages of fiber to water, he had a half dozen or so different samples to test. What he found was that anything about 2% was quite strong to the point where smacking it with a hammer didn’t do much. Happy with the results, he 3D printed a mold to hold the ice as it hardens. [Sam] pulled it out a little too early only to have the some of the unfrozen middle leak out. He refilled the mold and got a second wheel going. After waiting for it to fully freeze, he had one and a half wheels and it was time to go for a spin. We appreciate the furze-esk music during the drifting as he is a clear inspiration throughout all of this. We love seeing the tire skids on the pavement, knowing they’ll evaporate soon.

It’s telling that wheels lasted longer than the frame. He admits he just got his MIG welder, so perhaps next time with more practice his tacks will be a little stronger. [Sam] has a love for making electronic vehicles as he’s made a monowheel, a bicycle, and now a tricycle. Perhaps some sort of giant four-wheeled inline skate is next? Other drift trikes don’t go the route of reducing friction but instead focus on delivering so much torque to the wheels that they can’t help but slip. Video after the break.

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