Cardboard Vs. Laser Shootout: A Tale Of Speed And Power Settings

December 6, 2021 by Kristina Panos 4 Comments

You probably already know that cardboard is versatile, but that goes far beyond the corrugated stuff. There are many types of cardboard out there, some of which you may not even be aware of. In the video after the break, [Eric Strebel] goes through them all and pits each one against his 50 W water-cooled laser with air assist, making a nice reference for himself in the process.

The point of this shootout is to find the optimum speed and power settings for each of these materials using a free power versus speed file. [Eric] almost always runs the thing somewhere between 10% and 50% power, so that’s the range represented here. He’s looking for two things: the settings that leave the least amount of kerf (make the thinnest cut line) and make the cleanest cuts without producing a lot of residue.

[Eric] divided his contestants into three weight classes, the heavyweights being butter board, chip board, mat board, and illustration board All of these are thicker than 1mm. On the middleweight roster, you have railroad board, 4-ply Bristol board, and stencil board, and all of these are under 1mm thickness. Finally, we have the lightweights — yupo paper and 300 series Bristol board, both of which are less than ½ mm thick.

To test their model-making capabilities, [Eric] made a cube out of each material. Once the glue is dry, he peels off the painter’s tape and goes through the various pros and cons of them all. Be sure to check it out after the break.

Of course, you don’t have to hit up the art store to have fun with cardboard — just visit your recycling bin and mix up some cardboard pulp for sculpting and molding.

Continue reading “Cardboard Vs. Laser Shootout: A Tale Of Speed And Power Settings” →

Classic Colorimeter Clone Calibrates Cuvettes’ Contents

December 6, 2021 by Robin Kearey 13 Comments

For anyone dabbling in home chemistry, having access to accurate measurement equipment can mean the difference between success and failure. But with many instruments expensive and hard to find, what’s a home chemist to do? Build their own equipment, naturally. [Abizar] went ahead and built himself a colorimeter out of wood and spare electronic components.

A colorimeter (in a chemistry context) is an instrument that determines the concentration of a solution by measuring how much light of a certain wavelength is absorbed. [Abizar]’s design was inspired by the classic Klett-Summerson colorimeter from the 1950s, which uses a light bulb and color filters to select a wavelength, plus a photoresistor to measure the amount of light absorbed by the sample. Of course, a more modern solution would be to use LEDs of various colors, which is exactly what [Abizar] did, although he did give it a retro touch by using an analog meter as the readout device.

The body of the colorimeter is made from laser-cut pieces of wood, which form a rigid enclosure when stacked together. The color wheel holds eleven different LEDs and is made with a clever ratchet mechanism to keep it aligned to the cuvette, as well as a sliding contact to drive current into the selected LED. All parts are painted black to prevent stray reflections inside the instrument, but also make it look cool enough to fit in any evil genius’s lab. In the video embedded below, [Abizar] demonstrates the instrument and shows how it was put together.

While we haven’t seen anyone make their own colorimeter before, we have seen DIY spectrophotometers (which measure the entire absorption spectrum of a solution) and even building blocks to make a complete biochemistry lab.

Continue reading “Classic Colorimeter Clone Calibrates Cuvettes’ Contents” →

Big Wind Is The Meanest Firefighting Tank You Ever Saw

December 6, 2021 by Lewin Day 79 Comments

As the Iraqi army retreated at the end of the first Gulf War, they took the term “scorched Earth policy” quite literally. Kuwaiti oil wells were set alight en masse, creating towering infernos that blackened the sky.

As it turns out, extinguishing a burning oil well is no easy feat. In the face of this environmental disaster, however, a firefighting team from Hungary made a name for themselves out on the desert sands, astride a jet-engined tank named Big Wind.

Continue reading “Big Wind Is The Meanest Firefighting Tank You Ever Saw” →

A small touchscreen displaying the Runbox GUI

Touchscreen-Powered USB Hub Selectively Powers Down Devices

December 6, 2021 by Robin Kearey 12 Comments

One of the most useful features of the Universal Serial Bus is its hot-plugging capability. You simply plug in your device, use it, and unplug it when you’re done. But what if you’ve got a huge number of USB devices? You might not want to use all of them all of the time, but repeatedly unplugging and re-plugging them is inconvenient and wears out the connectors. [Matt G] fixed this problem by building the RUNBOX: a USB hub that can be controlled through a touchscreen.

The USB hub part consists of a Yepkit YKUSH 3, which is a USB 3.1 hub that support software-controlled disconnecting of devices. [Matt] hooked up a Raspberry Pi to its ports so that it could switch devices on and off through a software command. To make it more user-friendly he added a touch screen controller and created an app using the Electron framework. This allowed him to enable or disable separate devices with a single touch: turn on the mic and webcam for video-conferencing, or fire up the VR headset and game controller for a gaming session.

The modified USB hub is housed in a laser-cut enclosure with plenty of space to hook up a variety of USB devices. The touchscreen neatly fits just above [Matt]’s keyboard; this setup was inspired by head-down displays used in aircraft which similarly use a small additional screen for peripheral functions.

Although we’ve seen switchable USB hubs before, they usually require you to either press a manual switch or run dedicated software on your PC. We’ve also seen other sleek builds combining a Raspberry Pi with a USB hub.

TTL And CMOS Logic ICs: The Building Blocks Of A Revolution

December 6, 2021 by Maya Posch 33 Comments

When starting a new electronics project today, one of the first things that we tend to do is pick the integrated circuits that make up the core of the design. This can be anything from a microcontroller and various controller ICs to a sprinkling of MOSFETs, opamps, and possibly some 7400- or 4000-series logic ICs to tie things together. Yet it hasn’t been that long since this level of high integration and miniaturization was firmly in the realm of science-fiction, with even NORBIT modules seeming futuristic.

Starting with the construction of the first point-contact transistor in 1947 and the bipolar junction transistor (BJT) in 1948 at Bell Labs, the electronics world would soon see the beginning of its biggest transformation to that point. Yet due to the interesting geopolitical circumstances of the 20th century, this led to a fascinating situation of parallel development, blatant copying of designs, and one of the most fascinating stories in technology history on both sides of the Iron Curtain. Continue reading “TTL And CMOS Logic ICs: The Building Blocks Of A Revolution” →

Secret Ingredient For 3D-Printed Circuit Traces: Electroplating

December 6, 2021 by Donald Papp 46 Comments

Conductive filament exists, but it takes more than that to 3D print something like a circuit board. The main issue is that traces made from conductive filament are basically resistors; they don’t act like wires. [hobochild]’s interesting way around this problem is to use electroplating to coat 3D-printed traces with metal, therefore creating a kind of 3D-printed circuit board. [hobochild] doesn’t yet have a lot of nitty-gritty detail to share, but his process seems fairly clear. (Update: good news! here’s the project page and GitHub repository with more detail.)

The usual problem with electroplating is that the object to be coated needs to be conductive. [hobochild] addresses this by using two different materials to create his test board. The base layer is printed in regular (non-conductive) plastic, and the board’s extra-thick traces are printed in conductive filament. Electroplating takes care of coating the conductive traces, resulting in a pretty good-looking 3D-printed circuit board whose conductors feature actual metal. [hobochild] used conductive filament from Proto-pasta and the board is a proof-of-concept flashing LED circuit. Soldering might be a challenge given the fact that the underlying material is still plastic, but the dual-material print is an interesting angle that even allows for plated vias and through-holes.

We have seen conductive filament used to successfully print workable electrical connections, but applications are limited due to the nature of the filament. Electroplating, a technology accessible to virtually every hacker’s workbench, continues to be applied to 3D printing in interesting ways and might be a way around these limitations.

Tricked-Out Breadboard Automatically Draws Schematics Of Whatever You Build

December 6, 2021 by Dan Maloney 18 Comments

When it comes to electronic design, breadboarding a circuit is the fun part — the creative juices flow, parts come and go, jumpers build into a tangled mess, but it’s all worth it when the circuit finally comes to life. Then comes the “What have I done?” phase, where you’ve got to backtrack through the circuit to document exactly how you built it. If only there was a better way.

Thanks to [Nick Bild], there is, in the form of the “Schematic-o-matic”, which aims to automate the breadboard documentation process. The trick is using a breadboard where each bus bar is connected to an IO pin on an Arduino Due. A program runs through each point on the breadboard, running a continuity test to see if there’s a jumper connecting them. A Python program then uses the connection list, along with some basic information about where components are plugged into the board, to generate a KiCad schematic.

[Nick] admits the schematics are crude at this point, and that it’s a bit inconvenient to remove some components, like ICs, from the breadboard first to prevent false readings. But this seems like one of those things where getting 80% of the work done automatically and worrying about the rest later is a big win. Plus, we can see a path forward to automatic IC probing, and even measurement of passive components too. But even as it is, it’s a great tool.

Continue reading “Tricked-Out Breadboard Automatically Draws Schematics Of Whatever You Build” →