Big homemade lathe

Heavy Metal Lathe Build Doesn’t Spare The Steel

October 27, 2021 by 22 Comments

It’s common wisdom that the lathe is the essential machine tool, and the only one that can make copies of itself. While we won’t argue the primacy of the lathe in the machine shop, this scratch-built, heavy-duty lathe gives the lie to the latter argument — almost.

We’re used to seeing homebrew lathes, of course, and we’ve featured more than a few of them before. But two things make [Jornt]’s build stand out: how few specialized tools were needed to build it, and the sheer size and bulk of the finished product. Where most homebrew lathes tend to be the bench top variety and feature cast aluminum parts, [Jornt] went with steel for his build, and a lot of it. The base and bed of the machine are welded from scrap steel I-beams, and the ways are made from angle iron that has been ground flat with a clever jig to hold an angle grinder. The angle grinder plays a prominent role in the build, as do simple tools like a hand drill, files, and a welder — and yes, the unfinished lathe itself, which was used to bore out the bearing blocks for the headstock.

The completed lathe, powered by a treadmill motor in a way that [Jeremy Fielding] would no doubt endorse, comes in at a beefy 450 kg. It honestly looks like something you could buy from a catalog, and has most of the features of commercial machines. One thing we’d love to see on this lathe is the electronic lead screw that [James Clough] developed for his off-the-shelf lathe.

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VCF East 2021: Preserving Heathkit’s 8-Bit Computers

October 27, 2021 by 39 Comments

To say the Heathkit name is well known among Hackaday readers would be something of an understatement. Their legendary kits launched an untold number of electronics hobbies, and ultimately, plenty of careers. From relatively simple radio receivers to oscilloscopes and televisions, the company offered kits for every skill level from the post-war era all the way up to the 1990s.

So it’s hardly a surprise that in 1977, seeing the success of early home computers like the Altair 8800 and IMSAI 8080, Heathkit decided to join the fray with a computer kit of their own. But by that point the home computing market had started to shift from a hobbyist’s pursuit to something the whole family could enjoy. Compared to the Apple II and TRS-80, both of which also launched in 1977, Heathkit’s machine seemed like the product of a bygone era.

While it might not have gained the notoriety of the microcomputers it was designed to compete with, the Heathkit H8 is certainly not forgotten. Tucked away in a corner at the 2021 Vintage Computer Festival East was an impressive exhibit dedicated to the Society of Eight-Bit Heath Computerists (SEBHC) called Heathkit: Keeping the Legacy Alive. Presented by Glenn Roberts, this collection of original and modern hardware demonstrated the incredible lengths to which this group of passionate Heathkit owners have gone to not just preserve the memory of these often overlooked computers, but to continue to improve upon the kit’s unique design.

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3D Printed Printing Plates Made Using Modern Tools

October 27, 2021 by 15 Comments

It’s widely accepted that the invention of the printing press by Gutenberg in the 15th Century was the event that essentially enabled the development of the modern world, allowing access to knowledge beyond anything that came before, even if the Chinese got in on the bookmaking act some 500 years previously. Fast-forward a few centuries more and we’ve got the ability to design electronics from our arm chairs, we can print 3D objects from a machine on the coffee table, and 3D modeling can be done by your kids on a tablet computer. What a time to be alive! So we think it’s perfectly fine that [Kris Slyka] has gone full circle and used all these tools to make printing plates for a small press, in order to produce cards for her Etsy business.

Now before you scoff, yes she admits quite quickly that KiCAD wasn’t the best choice for designing the images to print, since she needed to do a lot of post-processing in Inkscape, she could have just dropped the first step and started in Inkscape anyway. You live and learn. Once the desired image was fully vectorised, it was popped into OpenSCAD in order to extrude it into 3D, thickening the contact to the base to improve the strength a little.

[Kris] demonstrates using the registration marks to align the front and rear side plates, and even (mostly) manages adding a second colour infill for a bit more pizzazz. The results look a little bit wonky and imperfect, exactly what you want for something supposed to be handmade. We think it’s a nice result, even if designing it in KiCAD was a bit bonkers.

For those interested in the OpenSCAD code, have a butchers at this gist. This project is not the first 3D-printed printing press we’ve covered, checkout the Hi-Bred for an example, and here’s the Open Press Project if you’re still interested.

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Tech In Plain Sight: Air Conditioning

October 27, 2021 by 41 Comments

I’m always amazed that technology can totally wipe out industries. Sure, some people make a living making horseshoes, for example, but the demand for them is way down compared to what it would have been when horses were the normal mode of transportation. But even so, people still make horseshoes. But think about the ice harvesting business. Never heard of it? Turns out, before refrigeration, there was a huge business of moving ice from where it naturally occurred to other places and storing it, usually underground with a lot of insulation. As far as I know, that business — including the neighborhood ice man — is totally gone now except for some historical exhibitions. We take refrigeration and air conditioning for granted, but it hasn’t been that long ago that ice was a luxury and your own reprieve from the heat was a fan.

Early Cooling

The story starts a little earlier than you might expect. In the 1840s, physician John Gorrie was concerned about “the evils of high temperature.” His hospital in Florida imported ice using the aforementioned ice trade and it wasn’t cheap nor was it very effective.

Undeterred, he developed a machine that used a horse, a waterwheel, steam, or wind power to drive a compressor to create ice. He got a patent in 1851 but it failed to catch on before his financial backer died. In fact, Oliver Evans had the idea in 1805 but never built a working machine. Jacob Perkins patented the first compression cooler in 1834, again with little practical use.

When U.S. President Garfield was shot, Navy engineers built a cooling box using cloths soaked in ice water to cool the president’s hospital room by 20 degrees. Since the mortally wounded president survived 80 days after the shooting, we presume he appreciated the comfort.

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A tiny bedside clock that's packed with features.

ESP32 Clock Takes Time To Give Weather Info, Too

October 27, 2021 by 9 Comments

It’s fall in the northern hemisphere, so [Mike Rankin]’s kids are back in school and have returned to consulting him every morning about the weather and what they should wear. Since he’s no meteorologist, [Mike] built a beautifully dim and diminutive clock that does all the work for him, plus much more. It glows a lovely dark orange that’s perfect for the nightstand and those early morning interrogations.

In default mode, this clock displays the time, CO2 level, room temperature, and humidity in that eye-friendly orange. But wave your hand in front of the time of flight sensor, and it goes external, displaying the low and high temperatures for the day, plus the weather conditions forecast. After a few seconds of that, it goes back to default mode. The ESP fetches the time from an NTP server, then gets the weather from the OpenWeather API. The indoor weather comes from a combination sensor on the board.

Diagram of the components on the circuit boardInside this tiny package is a beautifully-spun board with an ESP32 Pico D4 for a brain. In addition to the climate sensors there is a combination CO2/TVOC sensor (that’s total volatile organic compounds) to sniff out danger. There is also a pair of push buttons on the back and an ambient light sensor, but [Mike] isn’t using those just yet. Add in the Qwiic connector for future doo-dads, and you have quite the little gadget. Although the pictures make it look kind of big, you can see exactly how small it is in the demo video after the break.

[Mike] seems to like things tiny, and we admire that in a big way. Check out his positively Lilliputian ESP32 dev board.

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A troublesome Triple-Z80 arcade board requires negative voltage for audio output

Vintage Arcade Used Negative Voltage To Turn Volume Up To 11

October 27, 2021 by 50 Comments

When [Nicole Express] got her hands on the logic board for the 1986 SNK arcade game Athena, she ran into a rather thorny problem: The board expected to be fed negative five volts! [Nicole]’s analysis of the problem and a brilliant solution are outlined in her well written blog post.

[Nicole]’s first task was to find out which devices need negative voltage. She found that the negative five volts was being fed through a capacitor to the ground pins on the Mitsubishi M151516L, an obscure 12 W audio amplifier. After finding the data sheet, she realized something strange: the amp didn’t call for negative voltage at all! A mystery was afoot.

To fully understand the problem, she considered a mid-1980’s arcade and its cacophony of sounds. How would a manufacturer make their arcade game stand out? By making it louder, obviously! And how did they make their game louder than the rest?

The answer lays in the requirement for negative five volts. The amplifier is still powered with a standard 12 V supply on its VCC pin. But with ground put at -5 V, the voltage potential is increased from 12 V to 17 V without overpowering the chip. The result is a louder game to draw more players and their fresh stacks of quarters.

How was [Nicole Express] to solve the problem? ATX PSU’s stopped providing -5 V after the ISA slot disappeared from PC’s, so that wouldn’t work. She could have purchased an expensive arcade style PSU, but that’s not her style. Instead, she employed a wonderful little hack: a charge pump circuit. A charge pump works by applying positive voltage to a capacitor. Then the capacitor is quickly disconnected from power, and the input and ground are flipped, an equal but negative voltage is found on its opposite plate. If this is done with a high enough frequency, a steady -5 V voltage can be had from a +5 V input. [Nicole Express] found a voltage inverter IC (ICL7660) made just for the purpose and put it to work.

The IC doesn’t supply enough power to get 12 W out of the amplifier, and so the resulting signal is fed into an external amplifier. Now [Nicole]’s arcade game has sound and she can play Athena from the original arcade board, 1986 style!

Arcades are few and far between these days, but that doesn’t mean you can’t introduce your young ones to the joys of dropping a quarter or two, or build a gorgeous oak Super Mario Bros cabinet complete with pixel art inlays. Do you have a favorite hack to share? Be sure let us know via the Tip Line!

Add Mycelium To Your Mesh Networks

October 26, 2021 by 21 Comments

In many parts of the world, days after a good rainfall, it’s fairly common to see various species of mushrooms popping up out of the ground. These mysterious organisms aren’t the whole story, though. The living being is a vast network of hidden fibers, called mycelium, spreading through the ground and into any other organic material it can colonize. Its air of mystery and its vast reach are the inspiration for entire Star Trek shows and, of course, projects like this LoRa-based mesh network called Mycelium.

Mycelium is the invention of [Catamine] and includes many novel features compared to more typical mesh networks. For one, it is intended to be used in low power applications to give users the ability to send messages over a distributed network rather than a centralized network like a cell phone service provider. For another, the messages are able to be encrypted and authenticated, which is not currently possible with other mesh networks such as APRS. The idea is that a large network of people with nothing more complicated than an ESP32, an antenna, and this software would be able to communicate securely in situations where a centralized network is not available, whether that is from something like a natural disaster or from a governmental organization disabling the Internet during a political upheval.

The mesh network is currently in active development, and while messages can not yet be sent, the network is able to recognize nodes and maintain a keybase. There are certainly plenty of instances where something like this would be useful as we’ve seen before from other (non-encrypted) LoRa-based network solutions which are built around similar principles.

Thanks to [dearuserhron] for the tip!