1975 Circuit Board Was A Masterpiece Hidden On Your Wrist

July 13, 2020 by 31 Comments

There has been an argument raging for years over whether you should design circuit boards with 45-degree corners or 90-degree corners. Why make them with corners at all? This breathtaking circuit board art is from a digital watch circa 1975.

The Pulsar Calculator Watch was the first of its kind and came along with a stylus to operate the miniscule buttons. The circuit board traces would have been laid out by hand, explaining the gentle curves rather than straight lines. The chip-on-board construction is wild, with the silicon die bonded directly to those traces on multiple chips in this image. There is also a mercury tilt sensor on this model that would have switched the display off when not being held up to view the time (or calculate your tip at the Ritz).

We found working models of this watch for sale online for about $225-350. That’s a steal considering the original list price for these is reported to be $550 ($2600 considering inflation).

The beauty of the PCB artwork is hidden away, not just inside the watch case, but obscured by the plastic battery housing to which those tabs on the right are soldered. Think of how many geeks were lucky enough to have one of these and never realized the beauty within. If you’re looking to unlock more of these hidden masterpieces, check out [Greg Charvat’s] article on collecting and restoring digital wristwatches.

[via Evil Mad Scientist Laboratories link dump]

Solar Weather Station Listens For Lightning

July 13, 2020 by 28 Comments

Custom weather stations are a common enough project these days, especially based around the ESP8266. Wire a sensor up to the MCU, power it up with an old phone charger, and you’re half way there. But if you want something that’s going to operate remotely on the long term, you’ve got to put a little more thought into it.

Which is exactly what [BuckarewBanzai] did for his solar powered Raspberry Pi weather station. With an industrial NEMA-rated enclosure, a beefy 35 watt photovoltaic panel, and enough lead-acid battery capacity to keep the show going for days, this build is certainly more robust than most. Some might call it overkill, but we think anyone who’s ever deployed hardware outdoors for more than a few days knows you can never be too careful when Mother Nature is involved.

To keep the 18 Ah battery topped off, [BuckarewBanzai] is using a 10 amp Wanderer charge controller. It sounds as though he burned through a few lesser models before settling on this one; something to consider for your own off-grid projects. An LM2596 regulator is then used to provide a stable 5 V for the Raspberry Pi.

In addition to the BME280 environmental sensor that picks up on temperature, humidity, and pressure, there’s also a AS3935 lightning sensor onboard which [BuckarewBanzai] says can pick up strikes up to 40 kilometers away. All of this environmental data is collected and stored in a local SQLite database, and gets pushed offsite every five minutes with a REST API so it can be visualized with Grafana.

Critics in the audience will no doubt pick up on the solderless breadboard located in the center of the weather station, but [BuckarewBanzai] says he’s already on the case. He’s working on a custom PCB that will accept the various modular components. Not only should this make the station more reliable, but he says it will cut down on the “spaghetti” wiring. Though for the record, this is hardly the worst offender we’ve seen in that department.

Back To Basics Hack Chat

July 13, 2020 by 24 Comments

Join us on Wednesday, July 15 at noon Pacific for the Back to Basics Hack Chat with Simplifier!

Stay in the technology business long enough and eventually you’ll have to face an uncomfortable question: “Have I built anything permanent?” Chances are good that most of us will have to answer in the negative. For all the flash and zazzle we put into our projects, and for all the craftsmanship we try to apply to our systems, all of it is built on a very fragile foundation of silicon that will be obsolete within a decade, held together by slender threads of code in a language that may or may not be in fashion in a year’s time, and doesn’t even really exist in anything more tangible than a series of magnetic domains on a hard drive somewhere.

Realizing you’ve built nothing permanent is the engineer’s equivalent of a midlife crisis, and for many of us it sets off a search for an outlet for our creativity that we can use to make things that will outlast us. One hacker, known only as “Simplifier”, turned his search for meaningful expression into a quest to make technology better by making it more accessible and understandable. His website, itself a model of simplicity, catalogs his quest for useful materials and methods and his efforts to employ them. He has built everything from homebrew vacuum tubes to DIY solar cells, with recent forays into telecom tech with his carbon rod microphone and magnetostrictive earphone.

In this Hack Chat, Simplifier will answer your questions about how turning back the technology clock can teach us about where we’re going. Join us as we explore what it takes to build the infrastructure we all take so much for granted, and find out if there’s a way to live simply while still enjoying a technologically rich life.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, July 15 at 12:00 PM Pacific time. If time zones have you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

 

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Surgery On The Arduino IDE Makes Bigger Serial Buffers

July 13, 2020 by 20 Comments

It is pretty well-known that I’m not a big fan of the Arduino infrastructure. Granted, these days you have more options with the pro IDE and Platform IO, for example. But the original IDE always gives me heartburn. I realized just how much heartburn the other day when I wanted to something very simple: increase the receive buffer on an ATmega32 serial port. The solution I arrived at might help you do some other things, so even if you don’t need that exact feature, you still might find it useful to see what I did.

Following this experience I am genuinely torn. On the one hand, I despise the lackluster editor for hiding too much detail from me and providing little in the way of useful tools. On the other hand, I was impressed with how extensible it was if you can dig out the details of how it works internally.

First, you might wonder why I use the IDE. The short answer is I don’t. But when you produce things for other people to use, you almost can’t ignore it. No matter how you craft your personal environment, the minute your code hits the Internet, someone will try to use it in the IDE. A while back I’d written about the $4 Z80 computer by [Just4Fun]. I rarely have time to build things I write about, but I really wanted to try this little computer. The parts sat partially assembled for a while and then a PCB came out for it. I got the PCB and — you guessed it — it sat some more, partially assembled. But I finally found time to finish it and had CP/M booted up.

The only problem was there were not many good options for transferring data back and forth to the PC. It looked like the best bet was to do Intel hex files and transfer them copy and paste across the terminal. I wanted better, and that sent me down a Saturday morning rabbit hole. What I ended up with is a way to make your own menus in the Arduino IDE to set compiler options based on the target hardware for the project. It’s a trick worth knowing as it will come in handy beyond this single problem.

Continue reading “Surgery On The Arduino IDE Makes Bigger Serial Buffers” →

Build An Everlasting Continuity Tester

July 13, 2020 by 34 Comments

When you need a continuity tester at the bench, what do you reach for? Probably your multimeter, right? It may surprise you to know that the continuity tester in the meter isn’t all that sensitive, even if it’s the yellow expensive kind. [Leo]’s will beep even if there is 50Ω of resistance in the line.

Disgusted by modern commercial testers, [Leo] set out to make the ideal continuity tester in the spirit of old school tools that do one thing and do it really well. It had to be simple to use, always ready to go, and capable of measuring continuity at 5Ω or less resistance (video, embedded below).

There’s no power switch or even labels, because it doesn’t need any. Just put the probes where you want ’em, and it either beeps and lights the LED or it doesn’t. It looks simple, but inside that blast-resistant enclosure are lots of cool features that certainly make it seem like the ideal tester to us.

Our favorite has to be the transient blocking unit that works like a little circuit breaker. They’re used to protect circuits from lighting and electrostatic discharge by way of depletion-mode MOSFETs and switches to protected mode in under a microsecond. Watch [Leo] build this workbench necessity and then abuse test it with mains power after the break.

Making your own tools, however simple or complex is a great experience. If you want to up your speedy prototyping game, [Leo]’s got you covered there with a special scratching tool for hand-scribing copper PCBs. Continue reading “Build An Everlasting Continuity Tester” →

Changing System Architectures And The Complexities Of Apple’s Butterfly Approach To ISAs

July 13, 2020 by 64 Comments

Apple computers will be moving away from Intel chips to its own ARM-based design. An interesting thing about Apple as a company is that it has never felt the need to tie itself to a particular system architecture or ISA. Whereas a company like Microsoft mostly tied its fortunes to Intel’s x86 architecture, and IBM, Sun, HP and other giants preferred vertical integration, Apple is currently moving towards its fifth system architecture for its computers since the company was formed.

What makes this latest change possibly unique, however, is that instead of Apple relying on an external supplier for CPUs and peripheral ICs, they are now targeting a vertical integration approach. Although the ARM ISA is licensed to Apple by Arm Holdings, the ‘Apple Silicon’ design that is used in Apple’s ARM processors is their own, produced by Apple’s own engineers and produced by foundries at the behest of Apple.

In this article I would like to take a look back at Apple’s architectural decisions over the decades and how they made Apple’s move towards vertical integration practically a certainty.

Continue reading “Changing System Architectures And The Complexities Of Apple’s Butterfly Approach To ISAs” →

500 Lasers Are Not Necessarily Better Than One, But They Look Great

July 13, 2020 by 29 Comments

If playing with but a single laser pointer is fun, then playing with 500 laser pointers must be 500 times the fun, right? So by extension, training 500 laser pointers on a single point must be the pinnacle of pointless mirth. And indeed it is.

When we first spotted this project, we thought for sure it was yet another case of lockdown-induced  boredom producing an over-the-top build. Mind you, we have no problem with that, but in this case, [nanoslavic] relates that this is actually a project from a few years back. It’s really as simple as it looks: 500 laser pointer modules arranged on a plate with a grid of holes in a 25 by 20 array. As he placed the laser modules on the board with a glob of hot glue, he carefully aimed each one to hit a single point about a meter and a half away.  There are also a handful of blue LEDs nestled into the array, because what project is complete without blue LEDs?

The modules are wired in concentric circuits and controlled by a simple bank of toggle switches. Alas, 500 converging 150-mW 5 mW lasers do not a 75-W 2.5 W laser make; when fully powered, the effect at the focal point is reported to be only a bit warm. But it looks incredible, especially through smoke. Throwing mirrors and lenses into the beam results in some interesting patterns, too.

You’ll still need to take safety seriously if you build something like this, of course, but this one is really just for show. If you’re really serious about doing some damage with lasers, check out the long list of inadvisable laser builds that [Styropyro] has accumulated — from a high-powered “lightsaber” to a 200-Watt laser bazooka.

(Terminate your beams carefully, folks. We don’t want anyone going blind.)

Continue reading “500 Lasers Are Not Necessarily Better Than One, But They Look Great” →