GhostSCAD: Marrying OpenSCAD And Golang

It’s been at least a couple of months since we’ve seen a different 3D modeling language project, so here’s [Lukasz Janyst] with GhostSCAD: a take on creating OpenSCAD models, using the Go language as the front end, bringing all the delights this modern modular language has to offer (and a few of its own idiosyncrasies.) As [Lukasz] says in the blog, from a programmer’s viewpoint, openSCAD has a number of failings that make it not necessarily hard, just kinda annoying to work with, due to the way the geometry tree works. The OpenSCAD way of working ends up with the programmer requiring knowledge of the internal workings of sub-modules, in order to work at the top level (assembly) which is not an ideal situation from a code reuse perspective.

A programmer would describe this problem as “abstraction leakage” and it doesn’t make modular, reusable coding easy to do without a lot of extra work. [Lukasz] says regarding the example GhostSCAD project, that some parts were modeled in a way that knowledge was needed of some mounting points of sub-modules, but those sub-modules had no way to expose this information to the outside world. GhostSCAD enables the programmer to define parts that expose specific parameters to the world that can be queried, for example, to produce a joining part, or an exploded assembly diagram. These properties can be interpreted without the querying module having any knowledge of the internal structure of the thing it’s working with. GhostSCAD provides a Java3D-like API for defining the geometry tree, which may be familiar to some.

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Hackaday Podcast 160: Pedal Power, OpenSCAD In The Browser, Tasmanian Tigers, And The Coolest Knob

Join Hackaday Editor-in-Chief Elliot Williams and Managing Editor Tom Nardi as they tackle all the hacks that were fit to print this last week. Things start off with some troubling news from Shenzhen (spoilers: those parts you ordered are going to be late), and lead into a What’s That Sound challenge that’s sure to split the community right down the center. From there we’ll talk about human powered machines, bringing OpenSCAD to as many devices as humanly possible, and the finer points of installing your own hardware into a Pelican case. There’s a quick detour to muse on laser-powered interstellar probes, a Pi-calculating Arduino, and a surprisingly relevant advertisement from Sony Pictures. Finally, stay tuned to hear the latest developments in de-extinction technology, and a seriously deep dive into the lowly nail.

Or Direct Download, like an old-school boss!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

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The Noble Effort To Put OpenSCAD In The Browser

In a world of CAD packages with arcane or unfriendly interfaces there’s a stand-out player that’s remarkable because it has no interface. OpenSCAD is a CAD package for coders, in which all design elements are created in a scripting language rather than graphically. It’s maybe not for everyone but it has a significant following, and its reach has been extended further as you can now run it from within a modern web browser.

The origins of this project can be tracked back to August of 2021, when when Autodrop3D’s [mmiscool] offered a sizable bounty for anyone willing to port the parametric CAD modeler to web assembly. Developer [Dominick Schroer] ultimately answered the call with openscad-wasm, which implements the core of OpenSCAD as a JavaScript ES6 module. From there, it just needed to get paired with a user interface, and off to the cloud we go.

Opening it up and giving it a go, we found it to be a very usable OpenSCAD version, albeit a little slower to render than the desktop equivalent on a mediocre laptop. We didn’t try exporting and printing an STL, but so far it has given us no reason to believe it wouldn’t be every bit as useful as the version you’re used to.

But wait, there’s more! Parallel to this effort, [Olivier Chafik] has also been working on his own idea of what OpenSCAD in the web should be. He’s using the same core developed by [Dominick], but has combined it with the Monaco editor from Microsoft and a Javascript STL viewer. Despite being very similar, we’re happy to report there’s no rivalry here; in fact, according to the video after the break, it sounds like two the projects have already swapped a bit of code.

The move among desktop applications to move into the browser and often into a pay-to-play cloud has seemed relentless over recent years, so it’s pleasing to see a rare example of a browser migration that’s open-source. It has the handy effect of bringing the CAD package to platforms such as tablets or Chromebooks which wouldn’t normally be an OpenSCAD platform, and this we like, a lot.

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An OpenSCAD Library For All Your CNC Cutting Needs

While there’s always the edge case, there’s a strong likelihood that if you’re using OpenSCAD, you’re probably working on a CAD model that you intend to 3D print at some point. Of course that’s not to say this is all you can do in OpenSCAD, but it’s arguably what it does best. If you wanted to make artistic models, or maybe render what your new kitchen will look like, there are other tools better suited to such tasks.

But thanks to lasercut.scad, a library that [Brendan Sleight] has been working on for the last several years, we might have to reconsider our preconceived dimensional notions. Instead of designing parts for 3D printing, his library is all about creating parts intended for subtractive manufacturing. Originally (as the name implies) it was geared towards laser cutting, but the project has since evolved to support CNC routers, vinyl cutters, and pretty much anything else that can follow a DXF file.

This “clip” joint is great for acrylic.

The library has functions for creating the standard tricks used to build things from laser-cut pieces, like finger joints, captive nuts, and assembly tabs. If it was something you once saw holding together an old wooden 3D printer kit back in the day, you can probably recreate it with lasercut.scad. It even supports a pretty wild piece of rotational joinery, courtesy of [Martin Raynsford].

Don’t have a way of concentrating a sufficient number of angry photons at your workpiece? No worries. The library has since been adapted to take into account a parametric kerf width, which lets you dial in how much of a bite your particular tool will take from the material when it does the business. There are even special functions for dealing with very thin cuts, which [Brendan] demonstrates by assembling a box from sheet vinyl.

Of course, those who’ve used OpenSCAD will know there’s not an “Export for CNC” button anywhere in the stock interface. So to actually take your design and produce a file your cutter can understand, [Brendan] has included a Bash script that will run the necessary OpenSCAD incantations to produce a 2D DXF file.

[Brendan] decided to send this one in after he saw the aluminum enclosure OpenSCAD library we covered recently. If you’ve got your own pet project that bends some piece of hardware or software to your will, don’t be shy to let us know.

Planning Custom Aluminum Enclosures With OpenSCAD

We’ve seen a number of projects over the years that let you create custom enclosures using OpenSCAD, and for good reason. The parametric CAD tool is ideal for generating 3D models based on user-adjustable variables, and if you leverage its integrated Customizer, producing a bespoke box is as easy as moving some sliders around. The resulting files get sent off to the 3D printer, and you’re set. But what if you’re looking for a custom enclosure that’s not so…plastic?

In that case, AlClosure by [0xPIT] might be the answer. Rather than generating STL files intended for your 3D printer, the code is written to help you design an enclosure made from aluminum sheets. The top and bottom panels are intended to be cut from 1.5 mm – 2.5 mm sheets, while the sides are made from thicker 5 mm – 8 mm stock to accept a machined pocket that holds the front and rear inserts.

Since it’s OpenSCAD, much of the design is governed by variables which you can tweak. Obviously the outside dimensions of the enclosure can be changed in a flash, but it’s just as easy to modify the thickness of the aluminum sheet being used, or the size of the screw holes. [0xPIT] has also done a great job of documenting the code itself, so you’ll know exactly what you’re modifying.

Obviously, you’ll need the ability to cut and machine aluminum to actually utilize this project. The code itself is really just a way to conceptualize the design and get your dimensions figured out ahead of time. But as we were recently reminded by the keynote presentation [Jeremy Fielding] gave at the 2021 Remoticon, this sort of early prototyping can often save you a lot of headaches down the line.

Guide To Mastering OpenSCAD Costs Roughly The Same As OpenSCAD

OpenSCAD is a fantastic free tool for 3D modeling, but it’s far less intuitive to use for non-programmers than mouse-driven programs such as Tinkercad. Powerful as it may be, the learning curve is pretty steep. OpenSCAD’s own clickable cheat sheet and manual comes in handy all the time, but those are really more of a reference than anything else. Never fear, because [Jochen Kerdels] had quite the productive lockdown and wrote a free comprehensive guide to mastering OpenSCAD.

[Jochen]’s book opens with a nice introduction to OpenSCAD and it’s user environment and quickly moves into 10 useful projects of increasing complexity that start with simple stuff like wall anchors and shelf brackets and ends with recursive trees.

There are plenty of printing tips along the way to help realize these projects with minimum frustration, and the book wraps up by covering extra functions not expressly used in the projects.

Of course, you could always support [Jochen]’s Herculean effort by buying the print edition and forcing yourself to type everything in instead of copy/pasting, or give it to someone to introduce them to all the program has to offer.

Need help mastering OpenSCAD workflow? We’ve got that. Just want to make some boxes or airfoils? We have those in stock, too.

Main and thumbnail images via [Devlin Thyne]

Big Clive Hacks LED Bulbs With OpenSCAD

After accidentally crushing the plastic envelope on a cheap LED light bulb, [bigclivedotcom] figured out he could make custom ones using OpenSCAD in any shape he wants. He previously hacked a bunch of these inexpensive LED bulbs last month, discovering they all shared a similar circuit topology. All the ones he experimented with drove the LEDs hard, something that’s bound to reduce bulb lifetime. By reverse engineering the current control regulator, it turns out it is easy to adjust the drive current by changing a resistor or two. Reducing the current should not only increase lifetime, but could allow repurposing the bulb for other uses, such as decorative lighting.

Tweaking the LED Current

Three OpenSCAD scripts are provided which generate what he calls diamond, obelisk, and globe styles. Basic parameters for each style can be tweaked by the user, such as feature sizes and number of facets. He mentions the lack of OpenSCAD customizers in his script — this can easily be added as shown in the following example (this section of the User Manual on customizers explains the syntax). Note that you can’t make the slider generate real numbers, only whole numbers, which is why the scaling factor is multiplied by 10.

Adding Parameter Customization Sliders is Easy

These fancy globes can be used as night lights and possibly outdoor lighting, if you can make a good seal with the base. Custom chandeliers, anyone? Indicator lamps for very large panels? Any other ideas? If you want to explore the LED lifetime issue further, inveterate tinkerer Ted Yapo wrote a deep dive into the mythical 100,000 hour LED bulb. Thanks to [Cliff Claven] for the tip.

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