3D Printing Batteries

We’ve all gotten pretty adept at 3D printing keychains and enclosures. Some people can even 3D print circuit boards to an extent. But the real goal is a Star Trek-style replicator that just pushes out finished products. Printing different components would be a key technology and unless you want to supply external power, one of those components better be a battery or other power source like a solar cell. A recent paper entitled Additive Manufacturing of Batteries explores this technology. The paper is behind a paywall, but you can probably find a copy if you are persistent.

Some of the techniques are pretty exotic. For example, holographic lithography can produce high-performance lithium-ion batteries. However, some of the processes didn’t sound much different than some of the more common printing techniques employed by desktop printers, although with more exotic materials. For example, some batteries can be made with inkjet printing and even fused deposition printing. Continue reading “3D Printing Batteries”

The 3D Printers, Scanners, And Art Robots Of Maker Faire Rome

How is it possible that a robot can sketch both better and worse than I can at the same time, and yet turn out an incredible work of art? Has 3D-scanning really come so far that a simple camera and motorized jig can have insane resolution? These are the kinds of questions that were running through my mind, and being answered by the creators of these brilliant machines, at Maker Faire Rome.

There was a high concentration of robots creating art and 3D printing on display and the Faire, so I saved the best examples just for this article. But you’ll also find hacks from a few groups of clever students, and hardware that made me realize industrial controllers can be anything but boring. Let’s take a look!

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Hackaday Prize China Finalists Announced

In the time since the Hackaday Prize was first run it has nurtured an astonishing array of projects from around the world, and brought to the fore some truly exceptional winners that have demonstrated world-changing possibilities. This year it has been extended to a new frontier with the launch of the Hackaday Prize China (Chinese language, here’s a Google Translate link), allowing engineers, makers, and inventors from that country to join the fun. We’re pleased to announce the finalists, from which a winner will be announced in Shenzhen, China on November 23rd. If you’re in Shenzen area, you’re invited to attend the award ceremony!

All six of these final project entries have been translated into English to help share information about projects across the language barrier. On the left sidebar of each project page you can find a link back to the original Chinese language project entry. Each presents a fascinating look into what people in our global community can produce when they live at the source of the component supply chain. Among them are a healthy cross-section of projects which we’ll visit in no particular order. Let’s dig in and see what these are all about!

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Use Jedi Mind Tricks To Control Your Next Drone Swarm

Controlling a single drone takes up a considerable amount of concentration and normally involves wearing silly goggles. It only gets harder if you want to control a swarm. Researchers at Skolkovo Institute of Technology decided Jedi mind tricks were the best way, and set up swarm control using hand gestures. 

We’ve seen something similar at the Intel Booth of the 2016 Makerfaire. In that demo, a single drone was controlled by hand gesture using a hacked Nintendo Power Glove. The Skoltech approach has a lot of innovation building on that concept. For one, haptics in the finger tips of the glove provide feedback from the current behavior of the drones. Through their research they found that most operators quickly learned to interpret the vibrations subconsciously.

It also increased the safety of the swarm, which is a prime factor in making these technologies usable outside of the lab. Most of us have at one point frantically typed commands into a terminal or pulled cords to keep a project from destroying itself or behaving dangerously. Having an intuitive control means that an operator can react quickly to changes in the swarm behavior.

The biggest advantage, which can be seen in the video after the break, is that the hand control eliminates much of the preprogramming of paths that is currently common in swarm robotics. With tech like this we can imagine a person quickly being trained on drone swarms and then using them to do things like construction surveys with ease. As an added bonus the researchers were nice enough to pre-submit their paper to arxiv if any readers would like to get into the specifics.

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When Does Moving To Resin 3D Printing Make Sense?

An Elegoo Mars resin 3D printer, straight to my doorstep for a few hundred bucks. What a time to be alive.

Resin-based 3D printers using digital light processing (DLP) and especially stereolithography (SLA) are getting more common and much more affordable. Prosumer-level options like Formlabs and the Prusa SL1 exist, but more economical printers like the Elegoo Mars, Anycubic Photon, and more can be had for a few hundred bucks. Many printers and resin types can even be ordered directly from Amazon, right at this moment.

Resin prints can look fantastic, so when does it make sense to move to one of these cheap resin printers? To know that, consider the following things:

  • The printing process and output of resin printers is not the same as for filament-based printers. Design considerations, pre-processing, and post-processing are very different.
  • Resin printing has a different workflow, with consumables and hidden costs beyond the price of resin refills.

Things may not be quite where fused deposition modeling (FDM) printers were just a few short years ago when we were extremely impressed with the quality of printer one could get for about $200, but it is undoubtedly far more accessible than ever before. Let’s look at how to inform a decision about whether to take the plunge. Continue reading “When Does Moving To Resin 3D Printing Make Sense?”

Lighting The Way For The Visually Impaired

The latest creation from Bengali roboticist [nabilphysics] might sound familiar. His laser-augmented glove gives users the ability to detect objects horizontally in front of them, much like a cane or pole is used by the visually impaired to navigate through a physical space.

As a stand in for the physical cane, he uses the VL53L0X time-of-flight (TOF) sensor which detects the time taken for a laser source to bounce back to the sensor. Theses are much more accurate than IR distance sensors and have a much finer focus than ultrasonic sensors for excellent directionality.

While the sensors can succumb to interferences from background light or other time-of-flight sensors, the main advantages are speed of calculation (it relies on a single shot to compute the distances within a scene) and an efficient distance algorithm that simplifies the measurement of distance data. In contrast to stereo vision, which requires complex correlation algorithms, the process for extracting information for a time-of-flight sensor is entirely direct, requiring a small amount of processing power.

The glove delivers haptic feedback to the user to determine if an object is in their way. The feedback is controlled through an Arduino Pro Mini, powered remotely by a LiPo battery. The code is uploaded to the Arduino from an FTDI adapter, and works by taking continuous readings from the time-of-flight sensor and determining if the object in front is within 450 millimeters of the glove, at which point it triggers the vibration motor to alert the user of the object’s presence.

Since the glove used for the project is a bicycle glove, the form factor is straightforward — the Arduino, motor, battery, and switch are all located inside a plastic box on the top of the glove, while the time-of-flight sensor sticks out to make continuous measurements when the glove is switched on.

In general, the setup is fairly simple, but the idea of using a time-of-flight sensor rather than an IR or sonar sensor is interesting. In the broader usage of sensors, LIDARs are already the de facto sensor used for autonomous vehicles and robotic components that rely on distance sensing. This three-dimensional data wouldn’t be much use here and this sensor works without mechanical moving parts since it doesn’t rely on the point-by-point scan from a laser beam that LIDAR systems use.

Barcode Guitar Plays More Than Beep-Bop

One of our favorite things about the rise of hobbyist development ecosystems such as the Arduino is that it’s now possible to make a MIDI controller out of almost anything, as long as you have the the shields and the dedication. We’re glad that [James Bruton] takes the occasional break from making robots to detour into instrument making, because his latest creation turns it up to 11.

This awesome guitar uses a barcode scanner to play notes, and various arcade controls to manipulate those notes. The barcodes themselves scan as ASCII values, and their equivalent integers are sent to an external MIDI device. This futuristic axe is built on an Arduino Mega, with a USB shield for the barcode scanner, and a MIDI shield on top that [James] connects to various synths in the video after the break.

In between shooting barcodes, the right hand also controls octave shifting and changing MIDI channels with the joystick, and doing pitch-bends with the rotary encoder. The array of arcade buttons on the bottom neck let him switch between single player for monophonic synths, and multiplayer for polys. The other three buttons are press-and-scan programmable single-note sounders that assist in chord-making and noodling.

We particularly dig the construction, which is a combination of 20/20 and 3D printed boxes. [James] found some angled PVC to serve as fretboards for the four necks, and a nice backgrounds for bar codes.The only thing we would change is the native beep of the barcode scanner — either silence it forever or make it mutable, because it doesn’t jive with every note. It might be nice to get the gun to scan continuously so [James] doesn’t get trigger finger. Or better yet, build the scanner into a glove.

Want to do something more useful with that barcode scanner in your parts bin? Use it to manage your household inventory. But first, reacquaint yourself with the history of the humble barcode as presented by [Adam Fabio].

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