An ESP32 Home Automation Swiss Army Knife

May 14, 2020 by 37 Comments

Thanks to the ESP8266 and the ESP32, we’ve seen an explosion in DIY home automation projects recently. When it only takes $3 and a few lines of code to bring your gadgets onto the network, that’s hardly a surprise. But hacking bare ESP modules onto devices will only get you so far. Eventually you’ll probably want to put together a slightly more mature home automation system, and that’s where things can get a little tricky.

Which is why [Alfredo] created the Maisken Homelay. This device is a one-stop-shop for your home automation needs that leverages the power of the ESP32. With the microcontroller slotted into this compact PCB, you’ll be able to trigger four relays for your high current or AC loads, and still have 8 GPIOs and the I2C bus for expansion. All while retaining compatibility with existing open source projects like Home Assistant and ESPHome.

What really sets this project apart is the attention to detail. [Alfredo] has included a HLK-PM01 power supply on the board which takes mains voltage and brings it down to 5 VDC for the ESP32, so won’t need a separate power cable. He’s also taken the time to add isolation slots to separate the potential high-voltage connected to the relays from the rest of the board, added current and thermal fuses for protection, and peppered the board with screw terminals so you can easily connect everything up.

Sure you could get a simple relay board shipped to your door for a few bucks from the usual suspects. But it’s not going to offer the kind of quality of life and safety features that the Maisken Homelay has. There’s even a 3D printed enclosure available to help tidy things up.

With some of the blatantly anti-consumer decisions big-name home automation companies have been making recently, there’s more reason than ever to roll your own smart home using open source hardware and software. It still takes more effort than buying a bunch of modules from the Big Box retailer, but projects like this one are certainly starting to blur the line between consumer and DIY.

A Transmission Line Speaker With The Design Work To Back It Up

May 14, 2020 by 26 Comments

We love the world of audiophiles here at Hackaday, mostly for the rich vein of outrageous claims over dubious audio products that it generates. We’ve made hay with audiophile silliness in the past, but what we really like above that is a high quality audio project done properly. It’s one thing to poke fun at directional oxygen free gold plated USB cables, but it’s another thing entirely to see a high quality audio project that’s backed up by sound design and theory to deliver the best possible listening. [Davide Ercolano]’s transmission line speakers are a good example, because he’s laid out in detail his design choices and methods in their creation.

Starting with the Thiele-Small parameters of his chosen driver, he simulated the  enclosure using the Hornresp software. As a 3D-printed design he was able to give it paraboloid curves to the convoluted waveguide, making it a much closer approximation to an ideal waveguide than a more traditional rectangular design. In the base is a compartment for an amplifier module, with additional Bluetooth capability.

We’d be curious to know how well 3D printed plastic performs in this application when compared for example to something with more mass. However we like these speakers a lot; this is how a high quality audio project should be approached. We’ve delved into speakers more than once in the past, but if you’re looking for something really unusual then how about an electrostatic?

Books You Should Read: The Boy Who Harnessed The Wind

May 14, 2020 by 30 Comments

For many of us, our passion for electronics and science originated with curiosity about some device, a computer, radio, or even a car. The subject of this book has just such an origin. However, how many of us made this discovery and pursued this path during times of hunger or outright famine?

That’s the remarkable story of William Kamkwamba that’s told in the book, The Boy Who Harnessed the Wind. Remarkable because it culminates with his building a windmill (more correctly called a wind turbine) that powered lights in his family’s house all by the young age of fifteen. As you’ll see, it’s also the story of an unyielding thirst for knowledge in the face of famine and doubt by others.

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How Much Is That Plotter In The Window?

May 14, 2020 by 11 Comments

We live in a strange time indeed. People who once eschewed direct interactions with fellow humans now crave it, but to limited avail. Almost every cashier at the few stores deigned essential enough to maintain operations are sealed away behind plastic shields, with the implication that the less time one spends lingering, the better. It’s enough to turn an introvert into an extrovert, at least until the barriers are gone.

We get the idea that the need to reach out and touch someone is behind [Niklas Roy]’s “Please Leave a Message”, an interactive art installation he set up in the front window of his Berlin shop. Conveniently located on a downtown street, his shop is perfectly positioned to attract foot traffic, and his display is designed to catch the eye and perhaps crack a smile. The device consists of a large wooden easel holding the guts from an old X-Y pen plotter, an Arduino and an ESP-8266, and a couple of drivers for the plotter’s steppers. Passers-by are encouraged to scan a QR code that accesses a web page served up by the ESP-8266, where they can type in a brief message. The plotter dutifully spells it out on a scroll of paper for all to see, using a very nice font that [Niklas] designed to be both readable and easily plotted. The video below shows it in action with real people; it seems to be a crowd-pleaser.

[Niklas] has been incredibly prolific, and we’ve covered many of his interactive art installations. Just search for his name and you’ll find everything from a pressure-washer dancing waters display to a plus-sized pinball machine.

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Crunching Giant Data From The Large Hadron Collider

May 14, 2020 by 19 Comments

Modern physics experiments are often complex, ambitious, and costly. The times where scientific progress could be made by conducting a small tabletop experiment in your lab are mostly over. Especially, in fields like astrophysics or particle physics, you need huge telescopes, expensive satellite missions, or giant colliders run by international collaborations with hundreds or thousands of participants. To drive this point home: the largest machine ever built by humankind is the Large Hadron Collider (LHC). You won’t be surprised to hear that even just managing the data it produces is a super-sized task.

Since its start in 2008, the LHC at CERN has received several upgrades to stay at the cutting edge of technology. Currently, the machine is in its second long shutdown and being prepared to restart in May 2021. One of the improvements of Run 3 will be to deliver particle collisions at a higher rate, quantified by the so-called luminosity. This enables experiments to gather more statistics and to better study rare processes. At the end of 2024, the LHC will be upgraded to the High-Luminosity LHC which will deliver an increased luminosity by up to a factor of 10 beyond the LHC’s original design value.

Currently, the major experiments ALICE, ATLAS, CMS, and LHCb are preparing themselves to cope with the expected data rates in the range of Terabytes per second. It is a perfect time to look into more detail at the data acquisition, storage, and analysis of modern high-energy physics experiments. Continue reading “Crunching Giant Data From The Large Hadron Collider” →

Fusing Plastic Sheets With A 3D Printer (Sort Of)

May 14, 2020 by 17 Comments

If you want to experiment with pneumatic devices, you’ll likely find yourself in need of custom inflatable bladders eventually. These can be made in arbitrary 2D shapes by using a soldering iron to fuse the edges of two plastic sheets together, but it’s obviously a pretty tedious and finicky process. Now, if only there was some widely available machine that had the ability to accurately apply heat and pressure over a large surface…

Realizing his 3D printer had all the makings of an ideal bladder fusing machine, [Koppany Horvath] recently performed some fascinating experiments to test this concept out in the real-world. Ultimately he considers the attempt to be a failure, but we think he might be being a bit too hard on himself. While he didn’t get the sheets to fuse hard enough to resist being pulled apart by hand, we think he’s definitely on the right track and would love to see more research into this approach.

For these early tests, [Koppany] wrapped the hotend of his Monoprice Maker Select Plus with some aluminum foil, and covered the bed with a piece of cardboard. Stretched over this were two sheets of plastic, approximately 0.5 mil in thickness. Specifically, he used pieces cut from the bags that his favorite sandwiches come in; but we imagine you could swap it out for whatever bag your takeout of choice is conveyed in, assuming it’s of a similar thickness anyway.

There were problems getting the plastic pulled tight enough, but that was mostly solved with the strategic placement of binder clips and a cardboard frame. Once everything was in place, [Koppany] wrote a Python script that commanded the printer to drag the hotend over the plastic at various speeds while simultaneously adjusting the temperature. The goal was to identify the precise combination of these variables that would fuse the sheets of plastic together without damaging them.

In the end, his biggest takeaway (no pun intended) was that the plastic he was using probably isn’t the ideal material for this kind of process. While he got some decent seams at around 180 °C , the thin plastic had a strong tendency towards bunching up. Though he also thinks that a convex brass probe inserted into the hotend could help, as it would smooth the plastic while applying heat.

We’ve already seen some very promising results when using LDPE film in a CO2 laser cutter, but if a entry-level 3D printer could be modified to produce similar results, it could be a real game changer for folks experimenting with soft robotics.

TEMPEST Comes To GNU Radio

May 14, 2020 by 10 Comments

As we use our computers, to watch YouTube videos of trucks hitting bridges, to have a Zoom call with our mothers, or even for some of us to write Hackaday articles, we’re unknowingly sharing a lot of what we are doing with the world. The RF emissions from our monitors, keyboards, and other peripherals can be harvested and reconstructed to give a third party a view into your work, and potentially have access to all your darkest secrets.  It’s a technique with origins in Government agencies that would no doubt prefer to remain anonymous, but for a while now it has been available to all through the magic of software defined radio. Now it has reached the popular GNU Radio platform, with [Federico La Rocca]’s gr-tempest package.

He describes it as a re-implementation of [Martin Marinov]’s TempestSDR, which has a reputation as not being for the faint-hearted. The current version requires GNU Radio 3.7, but he promises a 3.8-compatible version in the works. A YouTube video that we’ve placed below the break has a range of examples running, though there seems to be little information on the type of antenna employed. Perhaps a log-periodic design would be most appropriate.

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