Repurposed Plastic Protects PCBs

June 6, 2019 by 28 Comments

An errant wire snipping across the wrong electrical pins spells the release of your magic smoke. Even if you are lucky, stray parts are the root of boundless malfunctions from disruptive to deadly. [TheRainHarvester] shares his trick for covering an Arduino Nano with some scrap plastic most of us have sitting in the recycling bin. The video is also after the break. He calls this potting, but we would argue it is a custom-made cover.

The hack is to cut a bit of plastic from food container lids, often HDPE or plastic #2. Trim a piece of it a tad larger than your unprotected board, and find a way to hold it in place so you can blast it with a heat gun. When we try this at one of our Hackaday remote labs and apply a dab of hot glue between the board and some green plastic it works well. The video suggests a metal jig which would be logical when making more than one. YouTube commenter and tip submitter [Keith o] suggests a vacuum former for a tighter fit, and we wouldn’t mind seeing custom window cutouts for access to critical board segments such as DIP switches or trimmers.

We understand why shorted wires are a problem, especially when you daisy-chain three power supplies as happened in one of [TheRainHarvester]’s previous videos.

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Designing A Drone To Fire From A Grenade Launcher

June 6, 2019 by 56 Comments

You might think that tiny autonomous drones that can be fired out of a standard 40 mm grenade launcher for rapid deployment would be the kind of thing the military would love to get their hands on. Which is true, of course, and a number of companies are working on the idea for police and military applications. But [Glytch] thinks the technology could also be used for search and rescue operations, so he’s working on creating a version for us civilians.

During his presentation “3D Printing Canister-Launchable Drones for City-Scale Wardriving” at the 2019 CircleCityCon, [Glytch] gave an overview of his progress towards creating a small fixed-wing Unmanned Aerial Vehicle (UAV) that can be built even by those of us who don’t have the budgets of a three letter government agency. He’s not at the point where he can do a test launch just yet, but the design is coming along nicely, and we’re extremely interested in seeing where it goes from here.

The only way you’re fitting a winged aircraft into the bore of a 40 mm launcher is by folding it up, and so far, that’s where [Glytch] has directed most of his efforts. The wings of his UAV will use a rigid leading edge that folds flat until deployment. When in flight mode, ripstop nylon attached between the body of the drone and the leading edge will be pulled taught to form the actual wing surface; think of it sort of like a bat’s wing. A similar trick will be used for the two control surfaces at the rear of the craft.

Internally, the UAV is using all off-the-shelf components which [Glytch] hopes will keep it cheap enough that they could eventually be mass produced. As he explained in a recent YouTube video, the motor, speed controller, receiver, and flight controller, are all the sort of thing you’d expect to find in a small RC quadcopter. To make it easier to manage the UAV in the field, the batteries and payload will be housed in a detachable nose cone; allowing the user to rapidly configure the hardware for different missions.

Right now, [Glytch] says the biggest obstacle keeping his drone out of the air is finding a foldable propeller with the specific characteristics he requires. Unable to find anything commercially available, he’s currently looking into designing it himself and having it 3D printed on an SLA machine. He also needs to design a sabot to hold the drone as it travels through the barrel of the launcher. Incidentally, he’s currently testing his design with an Airsoft grenade launcher, as he doesn’t want to wade through the paperwork involved in getting the real deal.

[Glytch] is no stranger to the world of high-tech UAVs. The “Watch Dog” inspired hacking drone he created last year was a huge hit, and he’s recently been working on a HD video and telemetry link over WiFi with the Raspberry Pi Zero for his flying creations.

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The Finest Linux Tablet You Can Build

June 6, 2019 by 45 Comments

For the last few years now, we’ve all had access to tiny, affordable Systems on a Module. These wunderchips are complete Linux systems with WiFi, a halfway decent GPU, and enough memory to run a real system. This is the perfect platform to base a tablet build on, the only problem is that someone has to actually do it. The DLT One is the ‘Damn Linux Tablet’ from [Prof. Fartsparkle]. It’s the answer to the question of when someone is going to build a tablet computer around one of these cheap Systems on a Chip that are floating around.

With many modules to choose from, the first task is actually choosing one of these Linux modules. [Fartsparkle] ended up with the Nvidia Jetson Nano, an impressive little board that has one distinct advantage: it’s drop-in compatable with the Raspberry Pi Compute Module, the Raspberry Pi-on-an-SODIMM. Given a single chassis, [Prof. Fartsparkle] can simply upgrade his tablet by getting a newer version of the Jetson Nano (or the Compute Module).

The current state of the board is basically an SODIMM socket on a board, with breakouts for Ethernet, a power jack, USB, and HDMI. That’s all there is to it, and design on the tablet chassis is ongoing.

Future updates for this tablet build will include USB-C PD, an mPCI-E connector that would allow for M.2 storage, LTE in some form or another and a dock that would allow you to turn this into a Surface-like laptop. It’s an amazing build, and one of the best entries we’ve seen in this year’s Hackaday Prize.

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Fablab Saigon Celebrates A Belated Arduino Day

June 6, 2019 by 3 Comments

Okay, we’ve just left May and stepped into June, why are we talking about Arduino Day — traditionally a March 16th event where makers congregate and share projects? I live in Ho Chi Minh City, and the event tends to take place in mid-May, but the enthusiasm and collaborative spirit are just as strong. Organized by the awesome local maker group Fablab Saigon with the venue provided by Intek Institute, there were some neat projects on display along with some talks from local companies.

The first thing that struck me about the event was how young the maker movement is here – most attendees were still in high school or early university. By contrast, I was 23 when I first learned to use AVR microcontrollers with assembly language (by the time Arduino started to get traction the boat effectively missed me). I couldn’t help but feel like a bit of a relic, at least until we all started talking excitedly about robots (I had brought a couple). It seems that geeking out about electronics is the great equalizer which knows no age limits.

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Dashing Diademata Delivers Second Generation ROS

June 6, 2019 by 7 Comments

A simple robot that performs line-following or obstacle avoidance can fit all of its logic inside a single Arduino sketch. But as a robot’s autonomy increases, its corresponding software gets complicated very quickly. It won’t be long before diagnostic monitoring and logging comes in handy, or the desire to encapsulate feature areas and orchestrate how they work together. This is where tools like the Robot Operating System (ROS) come in, so we don’t have to keep reinventing these same wheels. And Open Robotics just released ROS 2 Dashing Diademata for all of us to use.

ROS is an open source project that’s been underway since 2007 and updated regularly, each named after a turtle species. What makes this one worthy of extra attention? Dashing marks the first longer term support (LTS) release of ROS 2, a refreshed second generation of ROS. All high level concepts stayed the same, meaning almost everything in our ROS orientation guide is still applicable in ROS 2. But there were big changes under the hood reflecting technical advances over the past decade.

ROS was built in an age where a Unix workstation cost thousands of dollars, XML was going to be how we communicate all data online, and an autonomous robot cost more than a high-end luxury car. Now we have $35 Raspberry Pi running Linux, XML has fallen out of favor due to processing overhead, and some autonomous robots are high-end luxury cars. For these and many other reasons, the people of Open Robotics decided it was time to make a clean break from legacy code.

The break has its detractors, as it meant leaving behind the vast library of freely available robot intelligence modules released by researchers over the years. Popular ones were (or will be) ported to ROS 2, and there is a translation bridge sufficient to work with some, but the rest will be left behind. However, this update also resolved many of the deal-breakers preventing adoption outside of research, making ROS more attractive for commercial investment which should bring more robots mainstream.

Judging by responses to the release announcement, there are plenty of people eager to put ROS 2 to work, but it is not the only freshly baked robotics framework around. We just saw Nvidia release their Isaac Robot Engine tailored to make the most of their Jetson hardware.

The Atomic Pi: Is It Worth It?

June 6, 2019 by 140 Comments

Several months ago, a strange Kickstarter project from ‘Team IoT’ appeared that seemed too good to be true. The Atomic Pi was billed as a high-power alternative to the Raspberry Pi, and the specs are amazing. For thirty five American buckaroos, you get a single board computer with an Intel processor. You get 16 Gigs of eMMC Flash, more than enough for a basic Linux system and even a cut-down version of Windows 10. You have WiFi, you have Bluetooth, you have a real time clock, something so many of the other single board computers forget. The best part? It’s only thirty five dollars.

Naturally, people lost their minds. There are many challengers to the Raspberry Pi, but nothing so far can beat the Pi on both price and performance. Could the Atomic Pi be the single board computer that finally brings the folks from Cambridge to their knees? Is this the computer that will revolutionize STEM education, get on a postage stamp, and sell tens of millions of units?

No. The answer is no. While I’m not allowed to call the Atomic Pi “literal garbage” because our editors insist on the technicality that it’s “surplus” because they were purchased before they hit the trash cans, there will be no community built around this thirty five dollar single board computer. This is a piece of electronic flotsam that will go down in history right next to the Ouya console. There will be no new Atomic Pis made, and I highly doubt there will ever be any software updates. Come throw your money away on silicon, fiberglass and metal detritus! Or maybe you have a use for this thing. Meet the Atomic Pi!

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Assessing Nozzle Wear In 3D-Printers

June 6, 2019 by 15 Comments

How worn are your nozzles? It’s a legitimate question, so [Stefan] set out to find out just how bad 3D-printer nozzle wear can get. The answer, as always, is “It depends,” but exploring the issue turns out to be an interesting trip.

Reasoning that the best place to start is knowing what nozzle wear looks like, [Stefan] began by printing a series of Benchies with brand-new brass nozzles of increasing diameter, to simulate wear. He found that stringing artifacts, interlayer holes, and softening of overhanging edges and details all worsened with increasing nozzle size. Armed with this information, [Stefan] began a torture test of some cheap nozzles with both carbon-fiber filament and a glow-in-the-dark filament, both of which have been reported as nozzle eaters. [Stefan] found that to be the case for at least the carbon-fiber filament, which wore the nozzle to a nub after extruding only 360 grams of material.

Finally, [Stefan] did some destructive testing by cutting used nozzles in half on the mill and looking at them in cross-section. The wear on the nozzle used for carbon-fiber is dramatic, as is the difference between brand-new cheap nozzles and the high-quality parts. Check out the video below and please sound off in the comments if you know how that peculiar spiral profile was machined into the cheap nozzles.

Hats off to [Stefan] for taking the time to explore nozzle wear and sharing his results. He certainly has an eye for analysis; we’ve covered his technique for breaking down 3D-printing costs in [Donald Papp]’s  “Life on Contract” series.

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