Custom Hydraulic Cylinders From Off-the-Shelf Components

May 20, 2017 by 22 Comments

When your project needs power, you might need to turn to hydraulics. There is a lot of mystery about fluid power, but there is also a huge supply chain devoted to getting you the parts you need to power your project. Off-the-shelf components may not fit your application though, in which case it might be handy to know how to build your own custom hydraulic cylinders.

While it’s true that custom cylinder builds are pretty common, it’s still interesting to see the process [MakeItExtreme] used. Starting with an off-the-shelf piston and gland, this double-acting cylinder build is a pretty straightforward exercise in machining. The cylinder is threaded at the rod end and a cap is welded onto the piston end. Threaded bosses for fittings are welded on, the business end of the rod is threaded, and everything is assembled. The cylinder turned out to be pretty powerful as the video below shows.

As a product of the prolific team at [MakeItExtreme], we can tell this cylinder is destined for another even more interesting build. It’s hard to guess where this one will end up, but we’ll bet it ends up in another tool in their shop. Maybe it end up powering a beefed-up version of their recent roll bender.

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Pedometer For Calorie Conscious Hamster Owners

May 20, 2017 by 1 Comment

The Arduino has inspired many a creative projects that can be beneficial to humanity. The Arduino Hamster Wheel Pedometer by [John Mueller] on the other hand is a creation that is meant for the cute furry rodent pets. When [John Mueller]’s daughter wanted to keep track of her hamster’s night-time strolls, her maker-dad saw it as an opportunity to get her involved in technology. The project consists of a hamster-wheel with a magnet that triggers a reed switch on completing a revolution. The entire assembly is custom-made and [John Mueller] does an excellent job documenting the build with a lot of clear images.

The wheel is affixed to a shaft with a ball bearing at one end and the entire thing is mounted on the side of the cage so that it can be removed with ease for maintenance. The reed switch is embedded in the wooden mounting block such that the connecting cables pass from inside the assembly. This prevents the hamster from coming in contact with the cabling or damaging it in any way. An LCD and the Arduino Uno are placed outside the cage and are used to display the revolutions of the wheel as well as the equivalent miles travelled.

The code for the Arduino is also supplied for anyone who wants to replicate the project and the video below shows the working of the project. The project could also be extended to count calories burned as well as running speed. This project is a prime example of how technology can be used to assist and is similar to the IoT Hamster Wheels that tweets every movement of the Hamster Life.

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Building A Replica Final Cartridge III

May 20, 2017 by 25 Comments

The Commodore 64 was the computer of the 8-bit era, and remains the highest selling computer of all time. In addition to disk and tape drives, it also had a cartridge interface. A popular extension cartridge was the Final Cartridge III, which offered a variety of disk utilities and a GUI. [Greisi] was in possession of a no longer functional cartridge, and decided to reverse engineer the device.

[Greisi] started by desoldering all the ICs and mapping out a schematic for the board. The design centers around common parts for the era, such as a UV-erasable EPROM and some 74-series logic. [Greisi] decided to then modernise the design and make some improvements. Adding a fuse should avoid the cartridge catching on fire, and a bunch of decoupling capacitors on all the ICs should reduce noise. A FLASH chip is used instead of the old school UV-erasable part, which makes writing to the device much easier.

It’s a great build performed in a stunningly tidy workshop, and [Greisi] has provided the schematics and PCB designs to the public here. That means that many more users can build their own Final Cartridge III without having to hunt for original hardware which is growing scarcer. You can learn more about the Final Cartridge III on Wikipedia.

We’ve actually seen the Final Cartridge III before – used in this blinkenwall installation. Video below the break.

[Thanks Adrian!]

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A Simple, DIY GPS Tracker

May 19, 2017 by 41 Comments

Today, there are dozens of off-the-shelf solutions for a GPS tracking device. Most of them use GSM, some of them use satellites, and all of them are astonishingly inexpensive. If you want to track a car, dog, or your luggage, you’ve never had more options.

[Emilio] wanted to track his own car, and the original solution for this was a smartphone. This smartphone was also a good choice, as it’s a programmable GPS device connected to a cell network, but there had to be a simpler solution. It came in the form of an eight euro GPS module and a three euro GSM module (Google Translatrix right here). The rest of the hardware is an ATMega48V [Emilio] had sitting around and a 2500 mAh lithium cell. It’s a cellular tracker make out of eleven euro’s worth of hardware and some junk in a drawer.

There are only a few caveats to this hardware. First, the ATmega48V only has one UART. This is connected to the GPS module at 9600, 8N1. The connection to the GSM M-590 module is only 2400 bps, and slow enough for a bitbanged UART. This hardware is soldered to a piece of perfboard, thus ending the hardware part of this build.

The software is a little more complex, but not by very much. The GPS part of the firmware records the current latitude and longitude. If the GSM module receives a call, it replies with an SMS of the current GPS coordinates and a few GPS coordinates seen earlier. Of course, a pre-paid SIM is required for this build, but those are cheap enough.

Not even ten years ago, a simple, DIY GPS tracker would have cost a small fortune. Now that we have cheap GPS modules, GSM modules, and more magical electronics from the East, builds like this are easy and cheap. What a magical time to be alive.

A DIY NES Advantage Controller For The NES Classic

May 19, 2017 by 4 Comments

If you were a child of the ’80s, there is a good chance that you had a Nintendo console in your youth, the classic 8-bit NES. And if you were one of those NES owners, it’s therefore probably that the peripheral you lusted after was Nintendo’s arcade-inspired Advantage controller. This replaced the game pad with a full-size arcade joystick and buttons, and has become an expensive and sought-after accessory in the years since.

[Bbtinkerer] has a NES Classic, and having gone through more than one joystick that just wasn’t up to the pressures of intensive gaming, decided to have a go at building one himself. The Advantage was the obvious model to copy, and thanks to the Wii Retropad Adapter project, he was able to do so.

Faithful to the original in its layout, the new Advantage clone features a Turbo mode for rapid fire, though rather than the buttons you’d have had in the ’80s this model features a toggle switch. The joystick mechanism used was a Sanwa JLF, and the buttons were Sanwa OBSF-30s. He’s posted a video showing the finished item being put through its paces.

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Sense All The Things With A Synthetic Sensor

May 19, 2017 by 44 Comments

What will it take to make your house smarter than you? Judging from the price of smart appliances we see in the home centers these days, it’ll take buckets of cash. But what if you could make your home smarter — or at least more observant — with a few cheap, general purpose “supersensors” that watch your every move?

Sounds creepy, right? That’s what [Gierad Laput] and his team at the Carnegie Mellon Human-Computer Interaction Institute thought when they designed their broadband “synthetic sensor,” and it’s why they purposely omitted a camera from their design. But just about every other sensor under the sun is on the tiny board: an IR array, visible light sensors, a magnetometer, temperature, humidity, and pressure sensors, a microphone, PIR, and even an EMI detector. Of course there’s also a WiFi module, but it appears that it’s only for connectivity and not used for sensing, although it clearly could be. All the raw data is synthesized into a total picture of the goings on in within the platform’s range using a combination of machine learning and user training.

The video after the break shows the sensor detecting typical household events from a central location. It’s a powerful idea and we look forward to seeing how it moves from prototype to product. And if the astute reader recognizes [Gierad]’s name, it might be from his past appearance on these pages for 3D-printed hair.

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Hackaday Prize Entry: Customizable Linear Actuators

May 19, 2017 by 16 Comments

The current state of robotics, 3D printers, and CNC machines means any shade tree roboticist has the means to make anything move. Do you want a robotic arm? There are a dozen designs already available. Need an inverted powered pendulum? There are a hundred senior projects on that every semester. There is, however, one type of actuator that is vastly underutilized. Linear actuators aren’t ‘maker’ friendly, and building a customized linear actuator is an exercise in pain.

A die for aluminum extrusion

For their Hackaday Prize entry, the folks at Deezmaker are changing the state of linear actuators. They’ve created ‘Maker Muscle’, a linear actuator that’s fully customizable to nearly any length, power, speed, motor, or any other spec you could think of.

There were a few design goals for Maker Muscle. It must be modular, customizable, low-cost, and must allow for a lot of mounting options for use with t-slot aluminum extrusion. The answer to this is a completely custom aluminum extrusion. Basically, the motor mounts at one end, the actuator itself pokes out the other, and you can mount this device via the t-slot tracks around the edge of the extrusion. Think of it as the linear actuator version of MakerSlide, except instead of using this extrusion in CNC machines, it’s designed for moving shafts back and forth.

Already, Deezmaker has a working prototype and they’ve already moved onto a Kickstarter campaign for Maker Muscle. It’s a great idea, and we can’t wait to see what this neat product will be used for. You can check out a short demo video of Maker Muscle in action below.

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