Looking At Standard-Cell Design In The Pentium Processor

July 9, 2024 by 12 Comments
Die photo of the Intel Pentium processor with standard cells highlighted in red. The edges of the chip suffered some damage when I removed the metal layers. (Credit: Ken Shirriff)
Die photo of the Intel Pentium processor with standard cells highlighted in red. The edges of the chip suffered some damage when I removed the metal layers. (Credit: Ken Shirriff)

Whereas the CPUs and similar ASICs of the 1970s had their transistors laid out manually, with the move from LSI to VLSI, it became necessary to optimize the process of laying out the transistors and the metal interconnects between them. This resulted in the development of standard-cells: effectively batches of transistors with each a specific function that could be chained together. First simple and then more advanced auto-routing algorithms handled the placement and routing of these standard elements, leading to dies with easily recognizable structures under an optical microscope. Case in point an original (P54C) Intel Pentium, which [Ken Shirriff] took an in-depth look at.

Using a by now almost unimaginably large 600 nm process, the individual elements of these standard cells including their PMOS and NMOS components within the BiCMOS process can be readily identified and their structure reverse-engineered. What’s interesting about BiCMOS compared to CMOS is that the former allows for the use of bipolar junction transistors, which offer a range of speed, gain and output impedance advantages that are beneficial for some part of a CPU compared to CMOS. Over time BiCMOS’ advantages became less pronounced and was eventually abandoned.

All in all, this glimpse at the internals of a Pentium processor provides a fascinating snapshot of high-end Intel semiconductor prowess in the early 1990s.

(Top image: A D flip-flop in the Pentium. Credit: [Ken Shirriff] )

Building A Cassette Deck Controller To Save A Locked Out Car Stereo

July 9, 2024 by 27 Comments

Cars have had DRM-like measures for longer than you might think. Go back to the 1990s, and coded cassette decks were a common way to stop thieves being able to use stolen stereos. Sadly, they became useless if you ever lost the code. [Simon] had found a deck in great condition that was locked out, so he set about building his own controller for it. 

The build relies on the cassette transport of a car stereo and a VFD display, but everything else was laced together by Simon. It’s a play-only setup, with no record, seeing as its based on an automotive unit. [Simon]’s write up explains how he reverse engineered the transport, figuring out how the motors and position sensors worked to control the playback of a cassette.

[Simon] used an Atmega microcontroller as the brains of the operation, which reads the buttons of the original deck via an ADC pin to save I/O for other tasks. The chip also drives the VFD display for user feedback, and handles auto reverse too. The latter is thanks to the transport’s inbuilt light barriers, which detect the tape’s current status. On the audio side, [Simon] whipped up his own head amplifier to process the signal from the tape head itself.

Fundamentally, it’s a basic build, but it does work. We’ve seen other DIY tape decks before, too. There’s something about this format that simply refuses to die. The fans just won’t let Compact Cassette go down without a fight. Video after the break.

Continue reading “Building A Cassette Deck Controller To Save A Locked Out Car Stereo” →

Hackable Ham Radio Gives Up Its Mechanical Secrets

July 9, 2024 by 4 Comments

Reverse-engineered schematics are de rigeur around these parts, largely because they’re often the key to very cool hardware hacks. We don’t get to see many mechanical reverse-engineering efforts, though, which is a pity because electronic hacks often literally don’t stand on their own. That’s why these reverse-engineered mechanical diagrams of the Quansheng UV-K5 portable amateur radio transceiver really caught our eye.

Part of the reason for the dearth of mechanical diagrams for devices, even one as electrically and computationally hackable as the UV-K5, is that mechanical diagrams are a lot less abstract than a schematic or even firmware. Luckily, this fact didn’t daunt [mdlougheed] from putting a stripped-down UV-K5 under a camera for a series of images to gather the raw data needed by photogrammetry package RealityCapture. The point cloud was thoughtfully scaled to match the dimensions of the radio’s reverse-engineered PC board, so the two models can work together.

The results are pretty impressive, especially for a first effort, and should make electromechanical modifications to the radio all the easier to accomplish. Hats off to [mdlougheed] for the good work, and let the mechanical hacks begin.

Supercon Call For Proposals Extended: July 16th

July 9, 2024 by 4 Comments

Ever since the first Supercon, people have submitted talk proposals at the very last minute, and some even in the minutes after the last minute. We know how it is – we are fully licensed procrastineers ourselves. So with an eye toward tradition, we’re extending the Call for Speakers and the Call for Workshops one more week, until July 16th.

The Hackaday Superconference is really and truly our favorite event of the year. It’s small, but not too small. The ideas everyone brings with them, however, are big. It’s like the absolute best of Hackaday live and in person. If you’re looking for a place to give a technical talk, or just to regale us all with the trials and triumphs of hacking, you won’t find a more receptive audience anywhere. Plus, presenters get in free.

In other news, [Voja] has an alpha version of the badge finished, so all that’s left is 90% of the work disguised as 10%. Some people have asked for clues, and what we’ll say at this point is that “Simple Add Ons have underutilized I2C pins”.

Expect tickets to go on sale in the next weeks – early bird tickets sell out fast. Keep your eyes on Hackaday for the announcement post when it goes live. Or, you can skip straight to the front of the line by giving a talk. But you can’t give a talk if you don’t submit your proposal first. Get on it now, because we’re not going to extend the CFP twice!

Keep Your Lungs Clean And Happy With A DIY Supplied-Air Respirator

July 9, 2024 by 13 Comments

The smell of resin SLA printing is like the weather — everybody complains about it, but nobody does anything about it. At least until now, as [Aris Alder] tackles the problem with an affordable DIY supplied-air respirator.

Now, we know what you’re thinking, anything as critical as breathing is probably best left to the professionals. While we agree in principle, most solutions from reputable companies would cost multiple thousands of dollars to accomplish, making it hard to justify for a home gamer who just doesn’t want to breathe in nasty volatile organic compounds. [Aris] starts the video below with a careful examination of the different available respirator options, concluding that a supplied air respirator (SAR) is the way to go.

His homebrew version consists of an affordable, commercially available plastic hood with a built-in visor. Rather than an expensive oil-free compressor to supply the needed airflow, he sourced a low-cost inline duct fan and placed it outside the work zone to pull in fresh air. Connecting the two is low-cost polyethylene tubing and a couple of 3D printed adapters. This has the advantage of being very lightweight and less likely to yank the hood off your head, and can be replaced in a few seconds when it inevitably punctures.

Another vital part of the kit is a pulse oximeter, which [Aris] uses to make sure he’s getting enough oxygen. His O2 saturation actually goes up from his baseline when the hood is on and powered up, which bodes well for the system. Every time we pick up the welding torch or angle grinder we wish for something like this, so it might just be time to build one.

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Solar Dynamics Observatory: Our Solar Early Warning System

July 9, 2024 by 3 Comments

Ever since the beginning of the Space Age, the inner planets and the Earth-Moon system have received the lion’s share of attention. That makes sense; it’s a whole lot easier to get to the Moon, or even to Mars, than it is to get to Saturn or Neptune. And so our probes have mostly plied the relatively cozy confines inside the asteroid belt, visiting every world within them and sometimes landing on the surface and making a few holes or even leaving some footprints.

But there’s still one place within this warm and familiar neighborhood that remains mysterious and relatively unvisited: the Sun. That seems strange, since our star is the source of all energy for our world and the system in general, and its constant emissions across the electromagnetic spectrum and its occasional physical outbursts are literally a matter of life and death for us. When the Sun sneezes, we can get sick, and it has the potential to be far worse than just a cold.

While we’ve had a succession of satellites over the last decades that have specialized in watching the Sun, it’s not the easiest celestial body to observe. Most spacecraft go to great lengths to avoid the Sun’s abuse, and building anything to withstand the lashing our star can dish out is a tough task. But there’s one satellite that takes everything that the Sun dishes out and turns it into a near-constant stream of high-quality data, and it’s been doing it for almost 15 years now. The Solar Dynamics Observatory, or SDO, has also provided stunning images of the Sun, like this CGI-like sequence of a failed solar eruption. Images like that have captured imaginations during this surprisingly active solar cycle, and emphasized the importance of SDO in our solar early warning system.

Continue reading “Solar Dynamics Observatory: Our Solar Early Warning System” →

Samsung Killed The Online Service, This 20 Dollar Dongle Brings It Back

July 9, 2024 by 14 Comments

Around 2010 or so, Samsung cameras came with an online service: Social Network Services. It enabled pictures to be unloaded wirelessly to social media with minimum hassle, which back then wasn’t quite as easily accomplished as it is today. Sadly they shuttered the service in 2021, leaving that generation of cameras, like so many connected devices, orphaned. Now along comes [Ge0rG] with a replacement, replicating the API on a $20 LTE dongle.

The dongle in question is one we featured a couple of years ago, packing a Linux-capable computer of similar power to a Raspberry Pi Zero alongside its cell modem. The camera can connect to the device, and a photo can be sent in a Mastodon post. It’s something of a modern version of the original, but for owners of the affected cameras it’s a useful recovery of a lost service.

It’s surprising in a way that we’ve not heard of more hacks using these dongles, as they do represent a useful opportunity. That we haven’t should be seen as a measure of the success of the Raspberry Pi and other boards like it, just as it’s no longer worth hacking old routers for Linux hardware projects, so there’s less of a need to do the same here.