The Othermill Is Something Else

August 2, 2016 by 84 Comments

I’ll admit. When I saw the Othermill for the first time I thought it was just another mill with cheap Chinese hardware inside sold as a premium. I’m ashamed to say that I even trash talked it a little bit. It gave me another chance to relearn that I should always do my research before being a jerk, check my assumptions thoroughly, and even then it’s not recommended. Other Machine Company was kind enough to let me swing by the office in Berkeley California. [Danielle], the CEO, led me through the design of the mill as well as the challenges in running the operation.

The Othermill is a serious machine, and with the recent release of the Othermill Pro, it’s only getting better. The components are not bargain basement. This is something that could be more obvious, but it’s almost entirely made from US sourced parts, including the custom stepper motors. There aren’t any ball bearings that will start to make strange noises in a year. It can now cut 6mil traces in a PCB all day long. To put it into perspective. The Othermill Pro costs a third of the price of an equivalent machine from LPKF and has the same capabilities.

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Ugly Manhattan Adapters

August 2, 2016 by 23 Comments

“Ugly” or “Manhattan” style circuit building is popular among ham radio folks. Basically, you solder the circuit point-to-point, using a solid copper plate as a backplane. “Manhattan” gets its name from the little pads and parts of different heights strewn all around the board — it looks like the Manhattan skyline. It’s a great one-off construction method and actually has reasonably good properties for radio/analog circuitry. It’s easy to pull off with leaded components, but gets trick with smaller surface-mount parts.

Unless you build some adapters. [Ted Yapo] has made his library of small Manhattan adapters available for us all to use. There’s also no reason to stop with SMT parts — even normal DIP parts can be easily adapted to Manhattan construction, as this teasing photo of a bunch of [Ted]’s adapters shows. And if he doesn’t have the layout you need, the source files should give you a good starting point.

If you want to get started with Manhattan (or other “ugly”) construction, we’ve got a guide for you. And in case you take the “ugly” moniker too seriously, check out this incredibly beautiful ugly build.

Microsoft Live Account Credentials Leaking From Windows 8 And Above

August 2, 2016 by 62 Comments

Discovered in 1997 by Aaron Spangler and never fixed, the WinNT/Win95 Automatic Authentication Vulnerability (IE Bug #4) is certainly an excellent vintage. In Windows 8 and 10, the same bug has now been found to potentially leak the user’s Microsoft Live account login and (hashed) password information, which is also used to access OneDrive, Outlook, Office, Mobile, Bing, Xbox Live, MSN and Skype (if used with a Microsoft account).

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Hackaday Prize Entry: A Visible Spectrophotometer

August 1, 2016 by 3 Comments

Spectroscopy is one of the most useful tools in all of science, and for The Hackaday Prize’s Citizen Science effort [esben] is putting spectroscopy in the hands of every high school student. He’s built a super cheap, but very good spectrophotometer.

The idea of a spectrophotometer is simple enough – shine light through a sample, send that light through a diffraction grating, focus it, and shine the light onto a CCD. Implementing this simple system is all about the details, but with the right low-cost lenses and a 3D printed enclosure, [esben] has this more or less put together.

Of course, lenses and diffraction gratings are relatively simple. You need real data, and for this we can turn to another one of [esben]’s projects in the Hackaday Prize. It’s a breakout board for a linear CCD module, able to capture the spectrum coming off a sample with incredible precision. This is how real spectrophotometers are put together, but because of the difficulties in driving a CCD, not many people have put one of these together.

Both of these projects are finalists for in the Citizen Science portion of The Hackaday Prize. That’s an awesome result for what is a complete system for learning about spectroscopy with a device that’s also able to produce some high-quality data, too.

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Infrared Flashlight With Screen Uncovers What’s Hidden

August 1, 2016 by 17 Comments

Flashlights are handy around the house, but what if you want a stealthier approach to illuminating the night? Infrared LED flashlights can be acquired at relatively low cost, but where’s the fun in that? To that end [johnaldmilligan] spent a couple hours building an infrared flashlight-gun with an LED display to venture into the night.

[johnaldmilligan] disassembled a handheld spotlight to use as the housing, leaving the trigger assembly and 12V DC charge port in place. A miniature camera was used as the video source after removing its infrared filter. Note: if you do this, don’t forget that you will need to manually readjust the focus! The camera was mounted where LED Array Diagramthe flashlight bulb used to be instead of the LED array since the latter was impractically large for the small space — but attaching it to the top of the flashlight works just as effectively. The infrared LEDs were wired in eight groups of three LEDs in parallel to deliver 1.5V to each bank and preventing burnout. Here is an extremely detailed diagram if that sounds confusing.

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Your Laundry Is Done!

August 1, 2016 by 20 Comments

Have you ever put a load of dirty clothing in the washing machine and set the cycle running, only to forget all about it and discover a mouldering congealed mass in the machine a few days later? [Xose Pérez] has more than once, and to stop it happening again he’s got a project that monitors the machine in his basement and notifies him when his wash is done.

At the centre of his washing machine monitor is an ITead Sonoff IoT mains on-off switch. This device contains a 10A mains relay, an ESP8266 chip to control it, and a small mains switch-mode power supply. The Sonoff doesn’t use the ESP’s ADC pins, so he’s broken one of them out on a lead to a current transformer which captures the power level being consumed by the washing machine. The Sonoff is one of those IoT devices that relies on a proprietary cloud service and doesn’t have its own API, so [Xose] has created his own firmware for it incorporating an ESP port of an Arduino current sensing library. To round off the project and because he could, he’s added an ambient humidity sensor to the device.

The resulting boxed-up unit returns minute-by-minute current readings for the entire wash cycle. To spot when the cycle has finished, he waits for a moment when it has been using no power for more than five minutes, at which point his Node-RED system sends him a notification via Pushover.

This project is a very neatly executed hack on an extremely cheap piece of hardware whose capabilities would ordinarily be somewhat curtailed due to its proprietary interface. Surprisingly it’s not the first laundry monitor we’ve seen here at Hackaday, we’ve had this apartment laundry monitor using an accelerometer and a Raspberry Pi, and a notifier for a finicky dryer that insisted on stopping mid-cycle.

Copenhagen Suborbitals Launches Impressive Amateur Liquid Fueled Rocket

August 1, 2016 by 41 Comments

Copenhagen Suborbitals just launched their latest amateur liquid fuel rocket. Why? Because they want to strap someone to a bigger amateur liquid fuel rocket and launch them into space.

We’ve covered them before, but it’s been a while. While they make a big deal of being amateurs, they are the least amateurish amateurs we’ve come across. We’ll forgive a lot as long as they keep making great videos about their projects. Or posting great pictures of the internals of their rockets.

The Nexø I rocket they recently launched claims to be the first guided, amateur, liquid-fueled rocket. There is a nice post on the guidance system. It was launched from a custom built barge off the shore of Denmark, which allows them to escape quite a few legal hurdles around the launch. The rocket flew beautifully. That is, it went only away from the ground; no other directions. Also, it didn’t explode, which is a lot to expect from even the biggest players in the field.

Copenhagen Suborbitals continues to do amazing work. Hopefully their next rocket will be even more impressive… for amateurs, that is.