KiCad Video Series: From Concept To Manufacture

November 10, 2013 by 37 Comments

Many of our readers took the habit of using Eagle to design their PCBs. Even if you’ll find plenty of support for this software as well as a lot of parts libraries, the software comes with limitations. The useable board area is limited to 4×3.2 inches, only two signal layers can be used and more importantly the schematics editor can only create one sheet. On the other side, some of you may already know KiCad, a free open source and unrestricted schematics and layout software. [Chris] just tipped us of a video series he made, showing people how to design and build their very first PCB using this software. It’s a simple 555 circuit, but goes through all the steps necessary to design a PCB that costs only $5 through OSHpark… and will blink by the end. All the videos are also embedded after the break.

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One-night No Budget CNC Machine

November 10, 2013 by 44 Comments

The Hackerspace Kraków in Poland hosts a weekly event on Fridays called NightHack. The idea is simple. It’s late Friday night, all the stores are closed — something needs to be hacked.

Just this past Friday night, they decided to try making a CNC machine using only what they had in the space. And gosh darn it, did they ever succeed! The build makes use of an Arduino Mega, broken Playstation 3 drives, a few spare L293D ICs, some hot glue, and wood. The resulting CNC machine is an awesome example of what can be done in a night with the right group of people working together.

It might not be powerful enough to do milling, but works quite well as a small CNC drawing plotter with its massive 5x5cm work area, with a resolution of 0.16mm. Next week they hope to modify it to allow for PCB drilling, which at the right feed rates, might just be possible!

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Brute Forcing An Android Phone

November 10, 2013 by 67 Comments

[Brett’s] girlfriend is very concerned about cell phone security — So much so that she used a PIN so secure, even she couldn’t remember it.

Beyond forgetting the PIN, the phone also had encryption enabled, the bootloader locked, and zero permissions for the Android Device Manager to change the PIN. Lucky for her, [Brett] had purchased an STM32F4Discovery Development Board a few months ago, and was itching for a suitable project for it.

Now unfortunately, Android allows you to pick a PIN of anywhere between 4 and 8 digits, which as you can guess, results in a massive number of possible permutations. She was pretty sure it was only 6 digits, and that she didn’t use a 1, 2, or 3… and she thought it started with a 4 or a 7… and she didn’t think any of the digits were repeated… This helped narrow it down a bit, from 1 million possibilities to about 5,000 — assuming all of the boundary conditions she remembers are in fact correct.

[Brett] started by writing a C library to generate permutations of the PIN, testing the board on his own phone to make sure it works with a known PIN, and boom, they were in business.

28,250 PIN attempts later, they decided they were not. Did we mention you can only enter 5 PINs in every 30 seconds?

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Morph: Adaptive Spaceframe

November 10, 2013 by 17 Comments

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[William Bondin] is working on a rather interesting project, a tetrahedron morphing robot called Morphs (Mobile Reconfigurable Polyhedra). 

It is able to move by the extension of each of its telescopic edges, and as it morphs, the centre of gravity shifts, allowing it to roll over. It is far from an efficient way to move, but it is quite entertaining to watch!

The custom two-directional linear actuators were designed to ensure the weight is symmetrically distributed on each axis, and they were able get the current draw down to about 200mA during actuation, which means with a few strategically placed battery cells, it’ll be able to go wireless too. The prototype unit is controlled by a single Arduino, which sends the commands to each motor-encoder couple.

[William] is hoping to develop it into a full scale architectural prototype, and by 2015 hopes to have these interactive robotic structures rolling around public parks. The architectural end goal is to allow for buildings to respond to environmental inputs, like daylight and temperature.

Confused? Check out the video after the break.

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Make Any Shape Board In Eagle

November 10, 2013 by 21 Comments

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[Bryan] has been working on a very nice analog LED clock circuit, but when it came time to lay out the parts in Eagle, he was somewhat miffed by the inability to create designs in his Eagle boards. Eagle is a fine tool for laying out circuits, but when it comes to making strangely shaped PCBs, Eagle just isn’t the right tool.

The solution to this problem was to create the board outline in OpenSCAD. The desired shape of [Bryan]’s clock was easily designed, but importing the shape into an Eagle layer was another matter entirely.

OpenSCAD, though, can output 2D shapes to the DXF format. Getting the DXF board into Eagle required [Bryan] to write a script that outputs Eagle WIRE commands. Pasting these commands into the command line gave [Bryan] a perfectly shaped PCB.

Since DXF is supported by every drawing package on the planet, [Bryan]’s 20 line script could also be used for much more intricate designs. If you have an incredibly complex Illustrator drawing that deserves to be a PCB, it doesn’t get much easier than tossing it through a script.

The Rabbit’s Hole: Creative Reuse And Stop Motion Animation

November 9, 2013 by 3 Comments

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The folks down at The Rabbit Hole Hackerspace have been busy lately. They’ve created an amazing stop motion animation short titled “The Rabbit’s Hole”. The three-minute film documents the journey of a white rabbit through several strange lands, including the court of a “hormonally imbalanced queen”, the sewers, a PCB wasteland, and a banana jazz concert. The rest of the video is a behind the scenes view, showing the incredible amount of teamwork that went into the film’s creation.

From set building to final photography, the entire film was shot in one day.  The set was split into 8 pieces. Each piece represented a scene the rabbit would journey through in the final movie. Members of The Rabbit Hole were able to work in parallel, each designing their own section of the set. Once the photography was done, [Whisker] took over for the process of editing and sound design. Just like in Hollywood, post production took much longer than the actual shoot.

The amazing part of the video is that most of the characters and set pieces are created from The Rabbit Hole’s junkbox. Even the star of the show, a 3D printed Rabbit wasn’t immune. Many rabbits were printed for the stop motion animation process. As can be expected, there were a few failed prints. Those prints became Rabbit footed Lamps, Tables, and a rather macabre rabbit’s hand in a tray. Even the camera dolly was welded up from some scrap metal and old roller blade wheels.

We like the way the entire hackerspace was able to come together to create something greater than any one of them could have done alone. This sort of project should be a template for other hackerspaces to follow.

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VFD Display Becomes An Amplifier

November 9, 2013 by 15 Comments

Born well into the transistor era of the late 80s, [Fernando] missed out on all the fun you can have with high voltage and vacuum tubes. He wanted to experience this very cool tech, but since you won’t find a tube checker down at the five and dime anymore, where exactly do you get a vacuum tube to play around with? [Fernando]’s solution was to rip apart the vacuum fluorescent display from an old radio (Google Translate) and use that as a triode.

Inside every VFD is a filament, grid, and cathode – three simple elements also found in the triodes of just about every tube amp ever made. By applying a small voltage to the filament, a larger voltage to the cathode, and sending an audio signal to the grid, this triode amplifies the electrical signal coming from a stereo or guitar.

[Fernando] built his circuit on a breadboard, and with a little tweaking managed to get a fairly respectable amount of gain from parts salvaged from a radio. While using VFDs as amplifiers is nothing new – we’ve seen it a few times before, tube builds are always great to see, and bodged up electronics even more so.