3D Printering: Advances In 3D Printing At Maker Faire

September 25, 2013 by 30 Comments

printering

mould

Needless to say, the World Maker Faire had a ton of 3D printers. It’s really becoming an obligatory fixture of any booth, whether you’re Microsoft announcing to the world Windows 8 now supports 3D printer drivers (don’t ask), or you just have a Makerbot Replicator on your table for some street cred.

Even the 3D Printing section of the faire wasn’t without a lot of what we’ve all seen before. Yes, the RepRap Morgan and Simpson made a showing, but 3D printing to most people attending the faire is just plastic trinkets, Minecraft figures, and single-thickness vases and jars.

Deep in the outskirts of the faire, right by the Porta Potties and a generator, one booth showed everyone how 3D printing should be done. It was AS220 Labs‘ table, and they’re doing their best to make 3D printers more than just printing out owl sculptures and plastic octopodes.

Continue reading “3D Printering: Advances In 3D Printing At Maker Faire” →

World Maker Faire: We Annoy The DIWire Crew

September 24, 2013 by 7 Comments

diwire

Last year at Maker Faire we ran into the folks from Pensa Labs, the crew behind the very cool DIWire CNC wire bender. They were back again in full force this year with a new, improved, and soon-to-be commercially launched wire bender.

The first time we saw the DIWire it was a very cool piece of kit, but something that might not hold up to the rigours of a production environment. The latest version, a 14×8.5×5.5 inch machine designed to be set into a table, allowing for rapid manufacturing of nearly any shape imaginable bent into 1/8″ and 1/16″ steel wire.

Making any shape with the DIWire is extremely simple: if you have an SVG file, just import it into the software, define a few points along a path, and slip in a length of wire. One of the guys from Pensa was able to re-create the Hackaday logo is a few minutes.

It’s an impressive piece of kit that a few makers, hackers, and architects are using to build structures that can’t be made any other way. The DIWire will soon be released to the public, so check out their site for updates.

CastAR Comes To Maker Faire NY 2013

September 24, 2013 by 12 Comments

castAR-2

If there was one sentence heard over and over at Maker Faire NY, it was “Did you see castAR yet?” The Technical Illusions team was at Maker Faire in full force. [Jeri Ellsworth], [Rick Johnson,] and team brought two demos:  the tried and true Jenga simulator, and a newer overhead shooter based on the Unity 3D engine. We didn’t see any earth shattering changes from the previous demos of castAR, as [Jeri] has moved into optimization of the Hardware, and [Rick] toward even more immersive demos of the software. Optimization and preparing for market are considered the “hard yards” of any product design. This is the place where a huge amount of work goes in, but the changes are subtle to the layperson.

In addition to her development of castAR’s ASIC, [Jeri] has been hard at work on the optics. The “old” glasses used a solid plastic optical path. The newer glasses use a hollow path for the twin 720p projectors. This makes them even lighter than the previous generation. Weight on the castAR glasses can’t be overstated. They feel incredibly light. There was no perceptible pressure on the nose or ears when wearing them. Also missing was the motion sickness people often experience with VR. This is because castAR doesn’t replace the user’s vision field, it only augments the vision. Peripheral motion cues are still there, which makes for a much more comfortable experience. Continue reading “CastAR Comes To Maker Faire NY 2013” →

Reactive Target Range For Nerf, Airsoft, Etc.

August 14, 2013 by 4 Comments

reactive-target-range

Taking the time to build a reactive target range really adds to the fun of toy weapons. It lets you move beyond just point and shoot to actual games of skill.

The project is anchored by an Arduino board. It connects to a piezo element on the back of each of these sheet metal targets. Detecting when a projectile hits the target works pretty much the exact same way the ever popular Knock-block works. To provide interactive enjoyment each target has an LED which, when lit, indicates that the target is active. From here it’s just a matter of coding to add different challenges. So far [Viktor Criterion] has implemented quick draw, timed, and rapid fire modes. The demo after the break shows off everything, including the slick modular design he came up with to make the system portable.

We’d love to see these targets mounted on motorized tracks. Each round would have the targets moving closer to you at a faster pace to keep you on your toes.

Continue reading “Reactive Target Range For Nerf, Airsoft, Etc.” →

The BatBox: Portable Power, Polished And Professional. Plus Smoke!

August 13, 2013 by 26 Comments

batBox

About the size of a shoebox and stuffed with a compact battery/inverter combo, the BatBox packs a mean wallop at 480Wh. What else was [Bill Porter] supposed to do with his free time? He’s already mailed out electronic wedding invitations and built custom LED centerpieces for the reception. He and his wife [Mara] then made an appearance in a Sunday roundup tying the knot by soldering a circuit together. Surely the LED Tetris Tie would have been in the ceremony had it existed. This time, though, [Bill’s] scrounged up some leftover electronics to put a realistic spin on a Minecraft favorite: the BatBox.

A pair of 18V high energy density batteries connect up to a 12V regulator, stepping them down to drive a 110VAC inverter. The BatBox also supplies 5V USB and 12VDC output for portable devices. Unfortunately, [Bill]’s first inverter turned out to be a low-quality, voltage-spiking traitor; it managed to let the smoke out of his fish tank’s LED bar by roasting the power supply. Undeterred, [Bill] pressed on with a new, higher-quality inverter that sits on an acrylic shelf above the batteries. OpenBeam aluminum extrusion seals up the remainder of the enclosure, completing the BatBox with a frame that looks both appealing and durable.

Air-powered Gripper Design Makes Them Easy To Produce

June 30, 2013 by 7 Comments

air-powered-gripper

This invertebrate gripper uses air pressure to grab onto objects. The secret is all in the design. But you don’t have to reinvent the wheel. If you’ve got a 3D printer you can follow this guide to make your own.

The gripper is made of silicone. The trick is in designing an inner structure that deforms in one direction when pressurized. To make one or one hundred, simply download the design files and 3D print a mold. The process from there is much like the silicone band prototyping process we looked at back in March. The two-part silicone is mixed and poured in the mold. You also need to pour some on a flat surface. We were under the impression that uncured silicone would not stick to cured silicone but we were wrong. The two parts are glued together with a fresh batch of the mix. After everything has set up you can pierce the bladder with a hose in order to inject air.

Below you can see the star-shaped version being tested. There’s also a Harvard research video which shows a similar design lifting an egg.

Continue reading “Air-powered Gripper Design Makes Them Easy To Produce” →

Hackers In Africa Are Building Their Own Aircraft

June 27, 2013 by 78 Comments

hacked-heli

While you’re trying to come up with an idea for your next project this guy’s been building his own helicopter from whatever parts he can find. He’s just one of the aeronautical hackers featured in a story in the Daily Mail. The article’s narrative leaves us with many questions, but there’s enough info to make it worth a look.

In addition to the heli seen above there are also a couple of airplane builds to gawk at. Africa has already produced a couple of very ingenious hacks like [William Kamkwamba’s] projects which improved his village infrastructure. He gained enough notice from his work to land a scholarship to continue his education and that opportunity has also been afforded the creators of these aircraft.

At first we figured this helicopter project was possible because of lack of air traffic regulation in this part of the world. That’s not the case as [Onesmus Mwangi] — who makes his living as a farmhand — has been forbidden to fly the craft by local police. There may be another opportunity for him to fly later in life. He’s received funding to study aircraft maintenance abroad.+

Unfortunately we couldn’t find any video of this thing in action. If that’s unacceptable to you try getting your fix from this human-sized octocopter.

[Thanks Brandon]