A red Tesla Model 3 converted into a pickup truck with a black lumber rack extending over the roof of the cab sits in a grey garage. A black and silver charging robot is approaching its charging port from the right side attached to a black cable. The charging bot is mostly a series of tubes attached to a wheeled platform and the charging connector itself is attached to a linear actuator to insert the charging device.

Truckla Gets An Open Source Charging Buddy

April 11, 2023 by 11 Comments

More than three years have passed since Tesla announced its Cybertruck, and while not a one has been delivered, the first Tesla truck, Truckla, has kept on truckin’. [Simone Giertz] just posted an update of what Truckla has been up to since it was built.

[Giertz] and friend’s DIT (do-it-together) truck was something of an internet sensation when it was revealed several months before the official Tesla Cybertruck. As with many of our own projects, while it was technically done, it still had some rough edges that kept it from being truly finished, like a lack of proper waterproofing or a tailgate that didn’t fold.

Deciding enough was enough, [Giertz] brought Truckla to [Marcos Ramirez] and [Ross Huber] to fix the waterproofing and broken tailgate while she went to [Viam Labs] to build Chargla, an Open Source charging bot for Truckla. The charging bot uses a linear actuator on a rover platform to dock with the charging port and is guided by a computer vision system. Two Raspberry Pis power handle the processing for the operation. We’re anxious to see what’s next in [Giertz]’s quest of “picking up the broken promises of the car world.”

If you want to see some more EV charger hacks, check out this Arduino-Based charger and the J1772 Hydra.

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The UK’s ST40 Spherical Tokamak Achieves Crucial Plasma Temperatures

April 11, 2023 by 23 Comments

As the race towards the first commercially viable nuclear fusion reactor heats up, the UK-based Tokamak Energy has published a paper on its recent achievements with its ST40 spherical tokamak. Most notable is the achieving of plasma temperatures of over 100 million Kelvin, which would put this fusion reactor firmly within the range for deuterium-tritium fusion at a rate that would lead credence to the projection made by Tokamak Energy about building its first commercial fusion plants in the 2030s.

The ST40 is intended to provide the necessary data to construct the ST80-HTS by 2026, which itself would be a testing ground for the first commercial reactor, called the ST-E1, which would be rated at 200 MWe. Although this may seem ambitious, Tokamak Energy didn’t come out of nowhere, but is a spin-of of Culham Centre for Fusion Energy (CCFE), the UK’s national laboratory for fusion research, which was grounded in 1965, and has been for decades been involved in spherical tokamak research projects like MAST and MAST-Upgrade, with STEP as its own design for a commercial fusion reactor.

The advantage offered by spherical tokamaks compared to regular tokamaks is that they favor a very compact construction style which puts the magnets very close to the plasma, effectively making them more efficient in retaining the plasma, with less power required to maintain stable plasma. Although this makes the use of super-conducting electromagnets not necessary, it does mean that wear and tear on these magnets is significantly higher. What this does mean is that this type of tokamak can be much cheaper than alternative reactor types, even if they do not scale as well.

Whether or not Tokamak Energy will be the first to achieve commercial nuclear fusion remains to be seen. So far Commonwealth Fusion’s SPARC and a whole host of Western and Asian fusion projects are vying for that gold medal.

Analog Anoraks: The Op Amp Contest Starts Now!

April 11, 2023 by 28 Comments

We thought it was time to give the analog side of Hackaday their chance to shine, and what’s the quintessential analog IC? The op amp! Whether you’re doing tricky signal conditioning, analog computations like it’s 1960, or just making music sound good, op amps are at the heart of many designs. This contest, starting right now, is your chance to show off what you can do with a good op amp, or a few.

And for everyone else, here’s your chance to dip your toes into the warm analog waters. Whether you’ve always wanted to build a Chua’s chaos circuit or just to listen to music, there’s probably an op-amp project that will fit your personal bill. All you have to do to enter is set up a project on Hackaday.io, and use the pull-down menu to enter. We welcome shows of op-amp bravado, naturally, but we’re also stoked to see your simple projects that might help our digital friends leave their world of black and white, and enter into the shades of grey.

Thanks to Digi-Key, our sponsor for the challenge, there are three $150 shopping sprees on the line for the winners. And as always, there are some honorable mention categories to help whet your analog whistle, and to give us an excuse to feature a lot of great projects. You’ve got until June 6, to get your entry in, but these aren’t necessarily simple builds, so get going now.

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It Isn’t WebAssembly, But It Is Assembly In Your Browser

April 11, 2023 by 18 Comments

You might think assembly language on a PC is passe. After all, we have a host of efficient high-level languages and plenty of resources. But there are times you want to use assembly for some reason. Even if you don’t, the art of writing assembly language is very satisfying for some people — like an intricate logic puzzle. Getting your assembly language fix on a microcontroller is usually pretty simple, but on a PC there are a lot of hoops to jump. So why not use your browser? That’s the point of this snazzy 8086 assembler and emulator that runs in your browser. Actually, it is not native to the browser, but thanks to WebAssembly, it works fine there, too.

No need to set up strange operating system environments or link to an executable file format. Just write some code, watch it run, and examine all the resulting registers. You can do things using BIOS interrupts, though, so if you want to write to the screen or whatnot, you can do that, too.

The emulation isn’t very fast, but if you are single-stepping or watching, that’s not a bad thing. It does mean you may want to adjust your timing loops, though. We didn’t test our theory, but we expect this is only real mode 8086 emulation because we don’t see any protected mode registers. That’s not a problem, though. For a learning tool, you’d probably want to stick with real mode, anyway. The GitHub page has many examples, ranging from a sort to factorials. Just the kind of programs you want for learning about the language.

Why not learn on any of a number of other simulated processors? The 8086 architecture is still dominant, and even though x86_64 isn’t exactly the same, there is a lot of commonalities. Besides, you have to pretend to be an 8086, at least through part of the boot sequence.

If you’d rather compile “real” programs, it isn’t that hard. There are some excellent tutorials available, too.

A Miniature MNT For Every Pocket

April 11, 2023 by 35 Comments

Last time Hackaday went hands on with a product from German company MNT, it was the Reform laptop; a full size computer with a full feature set and fully open source design. Now they’re back with the same value proposition and feature set crammed into a much more adorable (and colorful!) package with the MNT Pocket Reform. If you want the big Reform’s open source philosophy in a body fit for a coat pocket, this might be the computing device for you.

To refresh your memory, MNT is a company that specializes in open source hardware and the software to support it. They are probably best known for the Reform, their first laptop. Its marquis feature is a fully open design, from the mechanical components (designed with OSS tools) to the PCBAs (designed with KiCad) to the software (designed with, uh, software). When originally shipped that product packed a DIMM-style System On Module (SOM) with a default configuration containing a quad core NXP i.MX8M Quad and 4GB of RAM, as well as mini PCIe Card and M key m.2 2280 slots on the motherboard for storage and connectivity. That computer was designed to be easily serviceable and included a plethora of full sized ports along with easy to source cylindrical battery cells. The Pocket Reform takes the same intent and channels it into a much smaller package.

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IBM Selectric Typewriters Finally Get DIY Typeballs

April 11, 2023 by 29 Comments

IBM’s Selectric line of typewriters were quite popular in the 1960s, thanks in part to an innovation called the typeball which allowed for easy font changes on a single machine. Unfortunately, as if often the case when specialized components are involved, it’s an idea that hasn’t aged particularly well. The Selectric typewriters are now around 60 years old and since IBM isn’t making replacement parts, those restoring these machines have had to get somewhat creative like using a 3D printer to build new typeballs.

It sounds like it would be a simple, but much like the frustration caused with modern printers, interfacing automated computer systems with real-world objects like paper and ink is not often as straightforward as we would like. The main problem is getting sharp edges on the printed characters which is easy enough with metal but takes some more finesse with a printed plastic surface. For the print, each character is modelled in OpenSCAD and then an automated process generates the 3D support structure that connects the character to the typeball.

This process was easier for certain characters but got more complicated for characters with interior sections or which had a lot of sharp angles and corners. Testing the new part shows promise, although the plastic components will likely not last as long as their metal counterparts. Still, it’s better than nothing.

Regular Hackaday readers may recall that the ability to 3D print replacement Selectric typeballs has been on the community’s mind for years. When we last covered the concept in 2020 we reasoned that producing them on resin printers might be a viable option, and in the end, that does indeed seem to have been the missing element. In fact, this design is based on that same one we covered previously — it’s just taken this long for desktop resin 3D printing technology to mature enough.

Retired Welding Robot Picks Up Side Hustle As CNC Router

April 11, 2023 by 19 Comments

Who says you can’t teach an old robot new tricks? Nobody, actually. That saying is about dogs. But it applies to robots too, at least judging by the way this late-90s industrial beast was put to use in a way it was never intended: as a giant CNC router.

The machine in question is an ABB IRB6400, a six-axis, floor-mounted industrial machine that had a long career welding at a Eurorail factory in Austria before [Brian Brocken] made its acquaintance. He procured the non-working machine — no word on what he paid for it — and moved the 2-ton paperweight into his shop, itself a non-trivial endeavor. After a good scrubbing, [Brian] tried to get the machine started up. An error prevented the robot controller from booting; luckily, there’s a large community of ABB users, and [Brian] learned that one of the modules in the controller needed replacement.

After fixing that — and swapping out the controller’s long-dead backup batteries, plus replacing the original 1.44 MB floppy drive with a USB drive — he was able to bring the machine back to life. Unfortunately, the limited amount of internal memory made it difficult to use for anything complicated, so [Brian] came up with an application to stream coordinates to the controller over a serial port, allowing for unlimited operation. With that in place, plus a simple spindle mounted to the robot’s wrist with a 3D printed adapter, [Brian] was able to carve foam blocks into complex shapes. The video below shows everything from delivery to first chips — well, dust at least.

This build seems to be a significant escalation from [Brian]’s previous large-format CNC machine. He must have something interesting in mind, so stay tuned for details.

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