When you think of ultrasonics, you probably think of a cleaner or maybe a toothbrush. If you are a Star Trek fan, maybe you think of knocking out crew members or showers. But there is another practical use of ultrasonics: cutting. By vibrating a blade at 40 kHz or so, you can get clean, precise cuts in a variety of materials. The problem? Commercial units are quite expensive. So [Electronoobs] decided to roll his own. Check it out in the video below.
There are dreams and then there’s reality. Originally, the plan was for a handheld unit, but this turned out not to be very practical. Coil actuators were too slow. Piezo elements made more sense, but to move the blade significantly, you need a larger element.
Taking apart an ultrasonic cleaner revealed a very large element, but mounting it to a small blade would be a problem. The next stop was an ultrasonic toothbrush. Inside was a dual piezo element with an interesting trick. The elements were mounted in a horn that acts like an ultrasonic megaphone, if you will.







![[Usagi Electric] brandishing his raygun](https://hackaday.com/wp-content/uploads/2025/11/Usagi-Electric-Raygun-banner.jpg?w=600&h=450)
