Ceramic Printing Techniques For Plastic

[Claywoven] mostly prints with ceramics, although he does produce plastic inserts for functional parts in his designs. The ceramic parts have an interesting texture, and he wondered if the same techniques could work with plastics, too. It turns out it can, as you can see in the video below.

Ceramic printing, of course, doesn’t get solid right away, so the plastic can actually take more dramatic patterns than the ceramic. The workflow starts with Blender and winds up with a standard printer.

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Homebrew Pockels Cell Is Worth The Wait

We haven’t seen any projects from serial experimenter [Les Wright] for quite a while, and honestly, we were getting a little worried about that. Turns out we needn’t have fretted, as [Les] was deep into this exploration of the Pockels Effect, with pretty cool results.

If you’ll recall, [Les]’s last appearance on these pages concerned the automated creation of huge, perfect crystals of KDP, or potassium dihydrogen phosphate. KDP crystals have many interesting properties, but the focus here is on their ability to modulate light when an electrical charge is applied to the crystal. That’s the Pockels Effect, and while there are commercially available Pockels cells available for use mainly as optical switches, where’s the sport in buying when you can build?

As with most of [Les]’s projects, there are hacks galore here, but the hackiest is probably the homemade diamond wire saw. The fragile KDP crystals need to be cut before use, and rather than risk his beauties to a bandsaw or angle grinder, [Les] threw together a rig using a stepper motor and some cheap diamond-encrusted wire. The motor moves the diamond wire up and down while a weight forces the crystal against it on a moving sled. Brilliant!

The cut crystals are then polished before being mounted between conductive ITO glass and connected to a high-voltage supply. The video below shows the beautiful polarization changes induced by the electric field, as well as demonstrating how well the Pockels cell acts as an optical switch. It’s kind of neat to see a clear crystal completely block a laser just by flipping a switch.

Nice work, [Les], and great to have you back.

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The Tao Of Bespoke Electronics

If you ever look at projects in an old magazine and compare them to today’s electronic projects, there’s at least one thing that will stand out. Most projects in “the old days” looked like something you built in your garage. Today, if you want to make something that rivals a commercial product, it isn’t nearly as big of a problem.

Dynamic diode tester from Popular Electronics (July 1970)

For example, consider the picture of this project from Popular Electronics in 1970. It actually looks pretty nice for a hobby project, but you’d never expect to see it on a store shelf.

Even worse, the amount of effort required to make it look even this good was probably more than you’d expect. The box was a standard case, and drilling holes in a panel would be about the same as it is today, but you were probably less likely to have a drill press in 1970.

But check out the lettering! This is a time before inkjet and laser printers. I’d guess these are probably “rub on” letters, although there are other options. Most projects that didn’t show up in magazines probably had Dymo embossed lettering tape or handwritten labels.

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Mechanical 7-Segment Display Combines Servos And Lego

If you need a seven-segment display for a project, you could just grab some LED units off the shelf. Or you could build something big and electromechanical out of Lego. That’s precisely what [upir] did, with attractive results.

The build relies on Lego Technic parts, with numbers displayed by pushing small black axles through a large yellow faceplate. This creates a clear and easy to read display thanks to the high contrast. Each segment is made up of seven axles that move as a single unit, driven by a gear rack to extend and retract as needed. By extending and retracting the various segments in turn, it’s possible to display all the usual figures you’d expect of a seven-segment design.

It’s worth noting, though, that not everything in this build is Lego. The motors that drive the segments back and forth are third-party components. They’re Geekservo motors, which basically act as Lego-mountable servos you can drive with the electronics of your choice. They’re paired with an eight-channel servo driver board which controls each segment individually. Ideally, though, we’d see this display paired with a microcontroller for more flexibility. [upir] leaves that as an exercise for the viewer for now, with future plans to drive it with an Arduino Uno.

Design files are on Github for the curious. We’ve featured some similar work before, too, because you really can build anything out of Lego. Video after the break.

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The Rise And The Fall Of The Mail Chute

As the Industrial Age took the world by storm, city centers became burgeoning hubs of commerce and activity. New offices and apartments were built higher and higher as density increased and skylines grew ever upwards. One could live and work at height, but this created a simple inconvenience—if you wanted to send any mail, you had to go all the way down to ground level.

In true American fashion, this minor inconvenience would not be allowed to stand. A simple invention would solve the problem, only to later fall out of vogue as technology and safety standards moved on. Today, we explore the rise and fall of the humble mail chute.

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Careful Design Lets 3D Print Emulate Kumiko

Kumiko is a form of Japanese woodworking that uses small cuts of wood (probably offcuts) to produce artful designs. It’s the kind of thing that takes zen-like patience to assemble, and years to master– and who has time for that? [Paper View] likes the style of kumiko, but when all you have is a 3D printer, everything is extruded plastic.

His video, embedded below, focuses mostly on the large tiled piece and the clever design required to avoid more than the unavoidable unsightly seams without excessive post processing. (Who has time for that?) The key is a series of top pieces to hide the edges where the seams come together. The link above, however, gives something more interesting, even if it is on Makerworld.

[Paper View] has created a kumiko-style (out of respect for the craftspeople who make the real thing, we won’t call this “kumiko”) panel generator, that allows one to create custom-sized frames to print either in one piece, or to assemble as in the video. We haven’t looked at MakerWorld’s Parametric Model Maker before, but this tool seems to make full use of its capabilities (to the point of occasionally timing out). It looks like this is a wrapper for OpenScad (just like Thingiverse used to do with Customizer) so there might be a chance if enough of us comment on the video [Paper View] can be convinced to release the scad files on a more open platform.

We’ve featured kumiko before, like this wood-epoxy guitar,  but for ultimate irony points, you need to see this metal kumiko pattern made out of nails. (True kumiko cannot use nails, you see.)

Thanks to [Hari Wiguna] for the tip, and please keep them coming!

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