Printed Gas Can Accessories Make Refueling A Little Neater

April 26, 2023 by Dan Maloney 44 Comments

No matter what your position is on internal combustion engines, it’s pretty safe to assume everyone is on the same page regarding wasting fossil fuels: it’s a bad thing. And nothing is as frustrating as spilling even a drop of the precious stuff before you even get a chance to burn it.

Unfortunately, the design of gas cans, at least here in North America, seems to have been optimized for fuel spillage. Not willing to settle for that, [avishekcode] came up with a 3D-printable replacement nozzle that should make dispensing gas a bit neater. It’s designed to fit one of the more popular brands of gasoline jugs available here in the States, and rather than the complicated stock nozzle, which includes a spring-operated interlock that has to be physically forced into a filler neck to open the valve, the replacement is just a slender tube with a built-in air vent. The vent keeps a vacuum from forming in the gas can and makes for a smooth, easy-to-control flow of gas and less spillage. The video below shows it in action.

The obvious issue here is chemical compatibility, since gasoline doesn’t work and play well with all plastics. [avishekcode] reports that both PLA and PETG versions of the nozzle have performed well for up to two years before cracking enough to need replacement. And then, of course, the solution is just to print another one. There may be legal issues, too — some localities have ordinances regarding gasoline storage and dispensing, so it’s best to check before you print.

Of course, one way to avoid the problems associated with storing and dispensing gasoline is to convert to electric power tools and vehicles. But as we’ve seen, that presents other problems.

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Hackaday Prize 2023: The Assistive Tech Challenge Starts Now

April 26, 2023 by Tom Nardi 1 Comment

We’d all love to change the world and make it a better place, but let’s be honest…that’s a pretty tall order. Even the best of ideas, implemented perfectly, can only do so much globally. But that doesn’t mean the individual can’t make a difference — you just need to think on a different scale. If improving everyone’s life is a bit out of reach, why not settle for a smaller group? Or perhaps even just one person?

That’s precisely what we’re looking for in the Assistive Tech Challenge of the 2023 Hackaday Prize. In this Challenge, we’re asking the community to come up with ideas to help those with disabilities live fuller and more comfortable lives.

Whether you help develop an improved prosthesis that could benefit thousands, or design a bespoke communication device that gives a voice to just a single individual, it’s hard to imagine a more noble way to put your skills and knowledge to use.

Looking to lend a hand? You’ve got from now until May 30th to enter your Assistive Tech project. It doesn’t matter what kind of impairment it focuses on — so long as it helps somebody work, learn, or play, it’s fair game to us.

The ten finalists for this Challenge will be announced around June 12th, but you’ll have to wait until Hackaday Supercon in November to find out which projects take home their share of the more than $100,000 in cash prizes graciously provided by sponsors Digi-Key and SupplyFrame.

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Smoke Some Weeds: Lasers Could Make Herbicide Obsolete

April 26, 2023 by Lewin Day 53 Comments

We’ve all tangled with unwelcome plant life at one point or another. Whether crabgrass infested your lawn, or you were put on weeding duty in your grandfather’s rose patch, you’ll know they’re a pain to remove, and a pain to prevent. For farmers, just imagine the same problem, but scaled up to cover thousands of acres.

Dealing with weeds typically involves harsh chemicals or excessive manual labor. Lasers could prove to be a new tool in the fight against this scourge, however, as covered by the BBC.

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Nuke Your Own Uranium Glass Castings In The Microwave

April 26, 2023 by Dan Maloney 20 Comments

Fair warning: if you’re going to try to mold uranium glass in a microwave kiln, you might want to not later use the oven for preparing food. Just a thought.

Granted, uranium glass isn’t as dangerous as it might sound. Especially considering its creepy green glow, which almost seems to be somehow self-powered. The uranium glass used by [gigabecquerel] for this project is only about 1% U₃O₈, and isn’t really that radioactive. But radioactive or not, melting glass inside a microwave can be problematic, and appropriate precautions should be taken. This would include making the raw material for the project, called frit, which was accomplished by smacking a few bits of uranium glass with a hammer. We’d recommend a respirator and some good ventilation for this step.

The powdered uranium glass then goes into a graphite-coated plaster mold, which was made from a silicone mold, which in turn came from a 3D print. The charged mold then goes into a microwave kiln, which is essentially an insulating chamber that contains a silicon carbide crucible inside a standard microwave oven. Although it seems like [gigabecquerel] used a commercially available kiln, we recently saw a DIY metal-melting microwave forge that would probably do the trick.

The actual casting process is pretty simple — it’s really just ten minutes in the microwave on high until the frit gets hot enough to liquefy and flow into the mold. The results were pretty good; the glass medallion picked up the detail in the mold, but also the crack that developed in the plaster. [gigabecquerel] thinks that a mold milled from solid graphite would work better, but he doesn’t have the facilities for that. If anyone tries this out, we’d love to hear about it.

Parametric Design With Tinkercad

April 26, 2023 by Al Williams 32 Comments

Tinkercad is like the hamburger helper of 3D design. You hate to admit you use it, and you know you should put in more effort, but — darn it — it’s easy, and it tastes pretty good. While I use a number of CAD programs for serious work, sometimes, when I just want a little widget like a flange for my laser cutter’s exhaust, it is just easier to do it in a few minutes with Tinkercad. However, I heard someone complaining the other day that it wasn’t of any use anymore because they took away custom shape generators. That statement is only partially true. Codeblocks allow you to easily create custom parametric items for use in Tinkercad.

There was a time when you could write Javascript to create custom shapes, and it is true that they removed that feature. However, they replaced it with Codeblocks which is much easier to use for their target audience — young students — and still very powerful.

If you’ve used parametric design in a professional package or even used something like OpenSCAD, you probably don’t need to be sold on the benefit. This is, of course, a simple form of it, but the idea is to define things as mathematical relationships. As an example, suppose you have a front panel with two rows of four holes for switches evenly spaced and centered. That would be easy to draw. But if you later decide the top row needs five holes and the bottom only needs three, it will be a fair amount of work. But if you have the math defining it right, you change a few variables, and the computer does the rest. Continue reading “Parametric Design With Tinkercad” →

The Goalie Mask, Reenvisioned

April 26, 2023 by Bryan Cockfield 12 Comments

The goalie mask, at least the retro-styled fiberglass types from the 60s and 70s, hasn’t been used in hockey for about 50 years — it’s instead made many more appearances in horror movies than on ice rinks. Since then, though, there’s been very little innovation surrounding the goalie mask even though there’s much more modern technology that could theoretically give them even greater visibility. [Surjan Singh] is hoping to use his engineering and hockey backgrounds to finally drive some improvements.

The “uncage” is based on Dyneema thread, a polyethylene fiber known for its strength and durability. It’s often used in applications that demand high strength with minimal weight, such as for sails or backpacking equipment. Using strands of Dyneema woven through a metal support structure is what gives this mask its high strength while also improving the visibility through it dramatically. [Surjan] has been prototyping this design extensively, as there were some issues with the fibers chafing on attachment points on the metal frame, but most of these issues have been ironed out or are being worked on currently.

In the meantime, [Surjan] has been looking for a professional-level goalie to help refine his design further and does seem to have some interest, but it doesn’t seem to have progressed past testing in the more controlled test environments yet. It’s not too far-fetched to imagine this as the future of goalie masks in professional hockey though since some innovation after 50 years of relative stagnation seems to be due. For something more accessible to those of us not currently playing in the NHL, though, you can wheel, snipe, and celly on this air hockey table instead.

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Vectrex Light Pen Works Without A Raster

April 26, 2023 by Jenny List 6 Comments

Sometimes the simplest of projects end up revealing the most interesting of things, as for example is the case with [Ryo Mukai]’s light pen for the Vectrex console. It’s an extremely simple device using an integrated light sensor with built-in Schmitt trigger, but for us the magic isn’t in the pen itself but in discovering how it worked with the Vectrex’s vector graphics.

Light pens were a popular accessory in the 8-bit computing days, offering a relatively inexpensive pointing device that gave your micro an even more futuristic feel. On most computers that used a raster-scanning TV display they simply picked up the flying dot on the screen as it passed the end of the pen, but the Vectrex with its display not scanning all of the screen at once needed a different approach.

This piqued our interest, and the answer to how it was done came from PlayVectrex. There was a target X on the screen which could be picked up with the pen, and when picked up it would surround itself with a circle. Crossing the dot as it flew round the circle would tell the console where the pen was, and the position would move to fit. For those of us who only saw a Vectrex in a shop window back in the day, mystery solved! We’ve placed a video showing the process below the break.

This isn’t the first light pen we’ve seen, they can even be connected to modern computers, too.

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