3D Printer Slicing In The Manufacturing World

October 29, 2022 by 10 Comments

It is no secret that the way you build things in your garage is rarely how big companies build things at scale. But sometimes new techniques on the production floor leak over to the hobby builder and vice versa, so it pays to keep an eye on what the other side is doing. Maybe that was the idea behind [Carolyn Schwaar’s] post on All3DP entitled “Beyond Cura Slicer: 3D Printing Build Prep Software for Pros.” In it, she looks at a few programs that commercial-grade 3D printers use for slicing.

The differences in the software we typically use and those meant to work with a dedicated high-end machine are pretty marked, but maybe not in the way you would expect. While you might expect them to have tight integration with their target machine, you might not expect that they usually offer less control over parameters than a product like Cura. As a quote in the post points out, Cura has over 400 settings. Commercial 3D printers don’t have time to tweak those settings endlessly. So the emphasis is more on canned profiles that just work.

Not all of the programs are tied to machines, though. Commercial CAD offerings are becoming more capable with 3D printers and can sometimes slice and send jobs to printers directly. Regardless of software type, though, everyone needs certain functions: design, repair, simulation, build plate layout, and more.

If you are looking for a hobby-grade slicer other than Cura, we’ve been using SuperSlicer which is a fork of PrusaSlicer, which is a fork of Slic3r lately.

Two chillers side-by-side - the fake chiller on the left and the water fountain chiller (lid-less) on the right

Gutting And Upgrading Laser “Chiller” With No Chill

October 29, 2022 by 10 Comments

Getting a cheap CO2 laser cutter is great for your workshop needs, and while you might get a weaker-than-declared laser tube, it’s still going to cut whatever you need to be cut. That might not be the case for the cooling equipment you’re getting alongside it, however, as [RealTimeKodi] shows in a post-project blogpost. They bought a CX3000 “chiller” and found out it had no chiller components (Nitter), only equipped with a radiator, a fan, and a pump.

Having your laser tube water be somewhat close to ambient temperature is something you can already achieve with an aquarium pump and a bucket of water — and it isn’t worth paying $100 for. Left with the sunk cost and an unfulfilled need for a proper chiller, [RealTimeKodi] started looking for paths to take – first one was using TEC elements. The upgrade process was fun, but the result was subpar, as the elements gobbled power with hardly any useful output to show for it.

[RealTimeKodi] didn’t give up, and eventually found an old water fountain chiller with chiller-like components inside, sold for $200. They could’ve used the water fountain as-is, but a few design issues and thirst for adventure got in the way, indisputably forcing them to stuff the fountain’s guts into the CX3000’s case.

Buying a laser cutter can sometimes feel like buying a 3D printer a decade ago — you get a K40, learn to use it, add the missing safety features, mod in autofocus, upgrade the control board, expand the work surface… That said, our experience shows that you don’t need any of those if A4-sized 3 mm wood cutting suit you, but a proper chiller is still worth its weight in gold-plated acrylic.

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You Can Now Bootstrap Your Amiga Without A Floppy With This One Weird Trick

October 28, 2022 by 12 Comments

Traditionally, most Amigas were intended to boot from a floppy disk. . An Amiga can readily make its own boot floppy, but only once it’s already booted up. If you don’t have a floppy ready to go, you’re out of luck, as PCs can’t readily make them for Amigas. [Roc] whipped up the amigaXfer bootstrapping method to solve this very problem.

Shorting a couple of pins together can unlock a serial debug mode that can be used for bootstrapping the machine.

Available on Github, the amigaXfer tool is able to perform several tasks with an Amiga via its serial port. The Amiga must first be turned on while plugged into another computer running amigaXfer via serial connection. When the Workbench floppy prompt comes up, the CrashEntry feature on amigaXfer should be triggered, and the BERR and GND pins on the Amiga’s 68000 CPU should be connected just for a split second, triggering the Amiga to go into a special serial debug mode. This enables amigaXfer to take control, allowing a disk to be formatted and written with a debug bootblock, and this disk can then be used to boot the Amiga without the need for the hack.

It’s a nifty way to get your Amiga up and running if you’ve just bought it off eBay and it didn’t come with any disks. From here, you can use amigaXfer to load other programs onto the Amiga via the same serial cable you used for the bootstrapping process, too. The hack isn’t limited to just the Amiga 500, either. It should work on a range of machines, including AmigaOS versions 1.x, 2.x, and 3.x.

Unlike the Commodore 64, we probably won’t see brand new replica Amigas anytime soon, but we can dream. As always, if you’ve got ’em, send your hottest Amiga projects into the tipsline!

Old CRT Television playing Luigi's Mansion on a rusted out bike (Original Photo by Anete Lusina)

Luigi’s Mansion First Person Mod Brings Spooky New Perspective

October 28, 2022 by 2 Comments

The Nintendo GameCube in many ways defied expectations. It was purple, it had buttons shaped like beans, and it didn’t launch with a Mario game. What we got instead was the horror-adjacent ghost adventure game starring Mario’s brother — Luigi’s Mansion. The game was a graphical showpiece for the time, however, the camera angles were all fixed like an early Resident Evil game. Not satisfied with playing within those bounds, modder [Sky Bluigi] created a first person camera patch for the game that finally let players see why Luigi was so freaked out all the time.

The patch dubbed Luigi’s Mansion FPO (First Person Optimized) does a lot to drive home the game’s child-friendly, spooky aesthetic. Along with the ability to explore environments with a new lens, it provides the ability to turn the flashlight on and off manually if you want. Though the most impressive part of Luigi’s Mansion FPO is that it runs on real hardware. All that’s needed to play the mod is clean image of the North American release of Luigi’s Mansion and a .xdelta patching utility like Delta Patcher. GameCube games can be ripped directly to a USB thumb drive using a soft-modded Nintendo Wii console running Clean Rip or similar backup tool.

Luigi’s Mansion FPO actually provides a collection of patches that offer revised controls and increased field of view depending on which patch is used. The original game had inverted controls for aiming Luigi’s ghost vacuum, so the “Invert C-Stick Controls” patch will install a more modern aiming scheme where up on the right stick will aim upwards and vice versa. The “Better FOV” pulls the camera a little further back from where Luigi’s head would be while the original aiming scheme is retained. Though no matter which patch you decide to go with, a mod like this is always a good excuse to revisit a cult classic.

For another fresh GameCube mod check out this post about a Raspberry Pi Pico based modchip for the system.

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Driving Three-Color E-Paper Pricetags With An Arduino

October 28, 2022 by 14 Comments

ePaper pricetags are becoming popular parts in the hacker community as a cheap way into tinkering with the technology. [Aaron Christophel] got his hands on a 4.4″ model with red, black, and white colors, and set about programming an ESP32 to drive the price tag instead.

The protocol the display uses was reverse-engineered by prompting the display to update via RF and monitoring the signals sent to between microcontrollers on the display’s control board. Once the protocol was understood, one of the microcontrollers could then be removed and replaced with an ESP32 for direct control. Implementing this takes some disassembly and some delicate soldering, but it’s nothing that should scare off an experienced hacker.

With the right code flashed to the ESP32, as available on Github, it’s possible to run the display directly. The hacked code does a great job driving the display, showing crisp lines and clean colors that indicate the e-Paper display is running properly.

We’ve seen [Aaron’s] work before in this area, when he hacked simpler two-color e-ink price tags. He’s also gone so far as creating entire wall displays out of salvaged displays, which is quite the sight. Video after the break.

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Dylan showing off his giant tractor video game controller

Real Tractor Moonlights As Farming Simulator Controller

October 28, 2022 by 9 Comments

Around October, amid all the pumpkin spiced food and beverages, folks make their yearly pilgrimage to a local farm. They load themselves onto hay-filled tractor trailers and ride out in search of the perfect pumpkin to put on the front porch, and let it slowly decompose. The “closest” a video game has come to replicating this seasonal event is the annual Farming Simulator series. One modder, [Dylan], decided to add an extra level of authenticity to the Farming Simulator experience by controlling the game with an actual tractor.

The opportunity for the project presented itself thanks to a local Kiwi farmer (Kiwi as in New Zealand, not the fruit) who provided [Dylan] with access to a Case IH 310 Magnum CVT tractor. [Dylan] built a custom USB controller that mirrored the actual layout of the tractor’s control pad. Tilt sensors were wrapped around the tractor’s steering wheel and throttle to provide analog input for steering and speed control. After a number of hours tweaking the setup on site, [Dylan] live-streamed his Farming Simulator PC play session (video below) with the tractor itself left off for obvious reasons. Without tractor motor engaged there was no power steering, so he deserves a bit of extra credit for making it through multiple hours.

This certainly isn’t the first ridiculous controller project [Dylan] has taken on. He’s created a trombone controller to just to play Trombone Champ, a Nerf bow controller for Overwatch, and he even played through Hades using a literal pomegranate. You can watch more of [Dylan’s] custom controller projects on his Rudeism Twitch channel.

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Mini Mars Rover Runs On Pi Pico W

October 28, 2022 by 9 Comments

NASA’s Mars Rovers are robots that have inspired many budding engineers around the world. [Nikodem Bartnik] had a particular fondness for them himself, and set out to build a miniature version of his very own.

The Raspberry Pi Pico W is the brains of the operation, serving as both microcontroller and remote wireless link for control. The robot uses four mecanum wheels for locomotion, with each getting its own motor. This allows the robot to move in all directions simply by rotating the wheels in different configurations. On top, the rover sports a articulated robot arm controlled by servos, which allows it to pick things up and put them down. Plus, there’s an FPV camera on top that delivers a video feed so the robot can be driven remotely. This is achieved over WiFi, thanks to a bit of custom control code written in Python.

It’s a surprisingly capable bot on smooth surfaces, as the mecanum wheels allow strafing and other movements that regular wheels simply can’t do. It’s also fun having a bot that can interact with its environment, thanks to its motorized appendages.

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