TORLO Is A Beautiful 3D Printed Clock

What if you could build a clock that displays time in the usual analog format, but with the hands moving around the outside of the dial instead of rotating from a central point? This is the idea behind TORLO, a beautiful clock built from 3D printed parts.

The clock is the work of [ekaggrat singh kalsi], who wanted to build a clock using a self-oscillating motor. Initial experiments had some success, however [ekaggrat] encountered problems with the motors holding consistent time, and contacts wearing out. This is common in many electromechanical systems — mechanics who had to work with points ignition will not remember them fondly. After pushing on through several revisions, it was decided instead to switch to an ATtiny-controlled motor which was pulsed once every two seconds. This had the benefit of keeping accurate time as well as making it much easier to set the clock.

The stunning part of the clock, however, is the mechanical design. The smooth, sweeping form is very pleasing to the eye, and it’s combined with a beautiful two-tone colour scheme that makes the exposed gears and indicators pop against the white frame. The minute and hour hands form the most striking part of the design — the indicators are attached to a large ring gear that is turned by the gear train built into the frame. The video below the break shows the development process, but we’d love to see a close-up of how the gear train meshes with the large ring gears which are such an elegant part of the clock.

A great benefit of 3D printing is that it makes designing custom gear trains very accessible. We’ve seen other unconventional 3D printed clock builds before. 

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Hackaday Prize Entry: DIY LCD Based SLA 3D Printer

Resin-based SLA 3D printers are seen more and more nowadays but remain relatively uncommon. This Low Cost, Open Source, LCD based SLA 3D Printer design by [Dylan Reynolds] is a concept that aims to make DIY SLA 3D printing more accessible. The idea is to use hardware and manufacturing methods that are more readily available to hobbyists to create a reliable and consistent DIY platform.

[Dylan]’s goal isn’t really to compete with any of the hobbyist or prosumer options on the market; it’s more a test bed for himself and others, to show that a low-cost design that takes full advantage of modern hardware like the Raspberry Pi can be made. The result would be a hackable platform to let people more easily develop, experiment, or simply tamper with whatever part or parts they wish.

Improving Mister Screamer; An 80 Decibel Filament Alarm

I created a prototype 3D printer filament alarm that worked, but the process also brought some new problems and issues to the surface that I hadn’t foreseen when I first started. Today I’m going to dive further into the prototyping process to gain some insight on designing for a well-specified problem. What I came up with is an easy to build pendant that passively hangs from the filament and alerts you if anything about that changes.

I began with a need to know when my 3D printer was out of filament, so that I could drop whatever I was doing and insert a new spool of filament right up against the end of the previous spool. By doing this within four minutes of the filament running out, printing very large jobs could continue uninterrupted. The device I designed was called Mister Screamer.

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The IP Of The Infinite Build Volume 3D Printer

Last week, the Blackbelt 3D printer launched on Kickstarter. What makes the Blackbelt 3D printer different than any other 3D printer on Kickstarter? This printer has an infinite build volume. It’s built for continuous production. As long as you have a large enough spool of filament, this printer will keep producing plastic parts with no downtime in between. The Blackbelt is a truly remarkable and innovative machine. Yes, it’s a bit expensive, but it’s designed for production and manufacturing, not some guy tinkering in his garage.

However, the Blackbelt 3D website includes two words that have sent the 3D printer community into an uproar. ‘Patent Pending’ is something no one in the community wants to see given the history of the industry and a few poor decisions from the first movers during the great 3D printer awakening of 2010. The idea of an infinite build volume printer that allows for continuous production is not new; we saw one last March at the Midwest RepRap Festival. The question, therefore, is what is covered by the upcoming Blackbelt patents, what is the prior art, and is it still possible to build an Open Source printer that uses these innovative techniques?

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“You Had One Job”, Bot

Only a Human would understand the pithy sarcasm in “You had one job”. When [tterev3]’s RopeBot the Robot became sentient and asked “What is my purpose?”, [tterev3] had to lay it out for him quite bluntly – “You cut the rope”. He designed RopeBot (YouTube video embedded below) for one job only – single mission, single use.

A couple of years back, [tterev3] had put up some thick ropes for a low ropes course in his backyard. Over time, the trees grew up, and the ropes became embedded in the tree trunks. Instead of risking his own life and limbs to try cutting them down, he designed RopeBot to do the job for him. It’s built from scavenged electronics and custom 3D printed parts. A geared motor driving a large cogged pulley helped by two smaller, idler wheels helps the bot to scurry up and down the rope. A second geared motor drives a cam reciprocating mechanism, similar to industrial metal cutting saws. A common utility knife is the business end of the bot, helping slice through the rope. A radio receiver and controller is the brains of the bot which drives the two motors through a motor driver board. The remote controller, assembled on a piece of foam, has three switches for Up, Down and Cut. Everything is held together on the 3D printed frame and tied down with a generous use of zip ties, with rubber bands providing spring tension where needed. When the rope has been cut, the RopeBot comes down for a smashing end. It might not look fancy, but it gets the job done. We spy some real ball bearings on the three pulleys meaning [tterev3] didn’t skimp on good design just because it’s a disposable robot. Obviously, he spent a fair amount of time and effort in designing RopeBot.

Once the job is done, most of the electronics and hardware can be recovered and used again while the 3D printed parts could be recycled, making this a really cost-effective way of handling the problem. Like the Disposable Drones we covered earlier, these kind of “use and discard” robots not only make life easier for Humans, but also ensure low economic and ecological impact.

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Formlabs Announces A Desktop SLS 3D Printer

Formlabs have just announced the Fuse 1 — a selective laser sintering (SLS) 3D printer that creates parts out of nylon. Formlabs is best known for their Form series of resin-based SLA 3D printers, and this represents a very different direction.

SLS printers, which use a laser to sinter together models out of a powder-based material, are not new but have so far remained the domain of Serious Commercial Use. To our knowledge, this is the first time an actual SLS printer is being made available to the prosumer market. At just under 10k USD it’s definitely the upper end of the prosumer market, but it’s certainly cheaper than the alternatives.

The announcement is pretty light on details, but they are reserving units for a $1000 deposit. A few things we can throw in about the benefits of SLS: it’s powder which is nicer to clean up than resin printers, and parts should not require any kind of curing. The process also requires no support material as the uncured powder will support any layers being cured above it. The Fuse 1’s build chamber is 165 x 165 x 320 mm, and can be packed full of parts to make full use of the volume.

In the past we saw a detailed teardown of the Form 2 which revealed excellent workmanship and attention to detail. Let’s hope the same remains true of Formlabs’ newest offering.

Saving A Part-Way-Through Failed 3D Print

This will be an experience shared by all 3D printer owners; a long print is mostly done, and something goes wrong. Result: most of the print and a heap of plastic vermicelli, or worse still, a print with an obviously offset layer in it.

[Simon Merrett] had a large part running on his printer, and 2.5 hours in to a 3 hour print the nozzle caught the edge of what he had already done, and as a result he was extruding into thin air (He told us in his tip email that his machine build was the likely culprit). Being fortunate enough to see it happening, he was able to hit the stop button in his Repetier software and bring the calamity to a swift halt.

How he rescued the situation is an interesting tale which he’s recorded in the screen capture video we’ve placed below the break, it involved using a spreadsheet to analyse the G-Code and remove the lines for the part he had already printed before inserting a new set of Z-axis dimensions to start the remaining section of print from the bed upwards. A few further fixes, and he was able to print the rest of his part, which he could then glue to the unfinished top of the section he had already printed. He points out in his YouTube description that he emailed the Repetier folks, and they told him a quicker way to deal with the Z-axis: using the G92 command to reset it.

You might ask why if he was prepared to spend this amount of time he didn’t simply reprint the entire part. But he points out, in that event the print could well have failed again at exactly the same point.

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