One of the great things about 3D printers is their ability to make a single part all at once. Separating a part into multiple pieces is usually done to split up objects that are too big to fit on the 3D printer’s print bed. But [Peter] at Markforged (manufacturers of high-end 3D printers) has a video explaining another reason: multi-part prints can benefit from improved strength.
The idea is this: filament-based 3D printers generally create parts that are strongest along their X-Y axis (relative to their manufacture) and weakest in the Z direction. [Peter] proposes splitting a part into pieces with this in mind. Not because the part is inconveniently large or has tricky geometry, but so the individual pieces can be printed in orientations that provide the best mechanical strength.
This is demonstrated with the simple part shown here. The usual way to print this part would be flat on a print bed, but by splitting the parts into two and printing each in their optimal orientation, the combined part withstands nearly twice as much force before failing.
[Peter]’s examples use Markforged’s own filaments, but gives advice on more common polymers as well and the same principles apply. This idea is one worth keeping in mind the next time one is seeking to optimize strength. because of how simple it is.
We’ve seen a variety of methods to toughen up or ruggedize prints in the past, but they’re usually more complex (or at least messier.) Examples include embedding braided steel cable, embedding fiberglass mesh, applying electroplating to a printed structure, and plain old embedding some bolts and washers to buffer load-bearing areas.
Continue reading “Splitting 3D Prints Into Parts Can Add Strength”
The printer is a gargantuan thing, using an aluminium frame and a familiar Cartesian layout. It boasts a build volume of 1110 mm x 1110 mm x 2005 mm, making it more than big enough to print human-sized statues. Dogs, cats, and some great apes may be possible, too.
Sloxel’s job is to vet visitors to [Alan’s] house, before inviting them to knock on the door or to leave their details and go away. There’s still plenty of work to do on that functionality, which [Alan] plans to implement using ChatGPT. In the meantime, though, he’s been working hard on the hardware platform that will power Sloxel. A Raspberry Pi 3B+ is charged with running the show, including talking to the ChatGPT API and handling Sloxel’s motion along a linear rail with a number of stepper motors.
