3D Printed Synth Kit Shares Product Design Insights

September 4, 2021 by Donald Papp 1 Comment

We’ve always been delighted with the thoughtful and detailed write-ups that accompany each of [Tommy]’s synth products, and the background of his newest instrument, the Scout, is no exception. The Scout is specifically designed to be beginner-friendly, hackable, and uses 3D printed parts and components as much as possible. But there is much more to effectively using 3D printing as a production method than simply churning out parts. Everything needed to be carefully designed and tested, including the 3D printed battery holder, which we happen to think is a great idea.

3d printed battery holder, showing inserted spring contacts — 3D printed battery holder, with spring contacts inserted by hand.

[Tommy] also spends some time explaining how he decided which features and design elements to include and which to leave out, contrasting the Scout with his POLY555 synth. Since the Scout is designed to be affordable and beginner-friendly, too many features can in fact be a drawback. Component costs go up, assembly becomes less straightforward, and more complex parts means additional failure points when 3D printing.

[Tommy] opted to keep the Scout tightly focused, but since it’s entirely open-sourced with a hackable design, adding features is made as easy as can be. [Tommy] designed the PCB in KiCad and used OpenSCAD for everything else. The Scout uses the ATmega328, and can be easily modified using the Arduino IDE.

STL files can be downloaded here and all source files are on the project’s GitHub repository, which also contains detailed assembly and modification guides. Watch it in action in the video, embedded below.

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The Retro Shield, an Arduino Proto Shield for making many different circuits.

Retro Shield Replaces Springs With Jumpers, Includes Blinkenlights!

September 3, 2021 by Ryan Flowers 5 Comments

Is it an AM radio? Yes. It is a 555 LED flashing circuit? Yep. How about a hex counter with a 7 segment display? That too. Five different colored LED’s to satisfy your need for blinkenlights? Even that! What is this magical contraption? Is it one of those old school 30-in-1 or 50-in-1 “Science Fair” kits with the jumper wires and the springs? Almost!

When [grandalf]’s friend showed them a project where a 555 timer was installed on an Arduino shield, they realized two things: This whole “could have done that with a 555 timer” meme is a lot of fun, and “I’ve got an old 556 chip, I wonder if I can build one?” The answer is yes, and so much more.

Starting with the 556 timer, and inspired by the old spring-and-jumper kits of the past, [grandalf]’s “556 on a Proto Shield” project evolved into a creation they call the Retro Shield. Snowballing like so many hacker projects, it now includes several built in circuits and components. Breadboard jumpers are used to connect components through strategically placed pin headers, of which there are quite a few!

To make it all fit, some parts were substituted with more compact pieces such as an LM386 instead of an LM380. The AM radio portion is supplied by an all-in-one radio chip, the ZN414. With the scope creep picking up steam, [grandalf] eventually added so called sidecars- bits of board that contain controls and a speaker hanging off the side of the Proto Shield.

It is not mentioned if the Retro Shield integrates with the Arduino or not. All the same, the Retro Shield has been used to pick up local AM stations, blink LED’s and amplify audio with the LM386. Like [grandalf] we’re sure that the Retro Shield can be used for much more. We hope that [grandalf] expands on the concept and inspires future hackers to answer the question “I wonder what happens if I try this.”

If you haven’t set eyes on one of the all-in-one kits, check out this 200-in-1 kit teardown and review. And of course, if you have your own hacked up projects to share, be sure to let us know through the Tip Line!

Photo of a prototyping breadboard with an Arduino, whose analog inputs are connected to an array of four small op-amp circuits which perform the voltage slicing function of the Quantizer circuit described in this article.

Arduino Measures 20V Signals Using Quantizer

September 3, 2021 by Chris Lott 25 Comments

Canadian electronics geek and nascent YouTuber [Technoyaki] wanted to measure 20 volt signals on his Arduino. One might typically use a voltage divider to knock them down to the 5 volt range of the Arduino’s 10-bit A/Ds. But he isn’t one to take the conventional approach. Instead of using two resistors, [Technoyaki] decides to build an analog circuit out of sixteen resistors, four op amps and a separate 6 VDC supply.

What is a quantizer? In the usual sense, a quantizer transforms an analog signal (with an infinity of possible values) to a smaller (and finite) set of digital values. An A/D converter is a perfect example of a quantizer. [Technoyaki], stretching the definition slightly, and uses the term to describe his circuit, which is basically a voltage slicer. It breaks up the 20 V signal into four separate 5 V bands. Of course, one could almost accomplish this by just using an Arduino Due, which has a 12-bit A/D converter (almost, because it has a lower reference voltage of 3.3 V). But that wouldn’t be as much fun.

Why use all these extra components? Clearly, reducing parts count and circuit complexity was not one of [Technoyaki]’s goals. As he describes it, the reason is to avoid the loss of A/D resolution inherent with the traditional voltage divider. As a matter of semantics, we’d like to point out that no bits of resolution are lost when using a divider — it’s more accurate to say that you gain bits of resolution when using a circuit like the quantizer. And not surprising for precision analog circuitry, [Technoyaki] notes that there are yet a few issues yet to be solved. Even if this circuit ultimately proves impractical, it’s a neat concept to explore. Check out the video below the break, where he does a great job explaining the design and his experiments.

Even though this isn’t quite a cut-and-paste circuit solution at present, it does show another way to handle large signals and pick up some bits of resolution at the same time. We wrote before about similar methods for doubling the A/D resolution of the Arduino. Let us know if you have any techniques for measuring higher voltages and/or increasing the resolution of your A/D converters.

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Screenshot of debugging the Wokwi Arduino simulator

Digging Into An ATtiny Simulator Bug With GDB

August 26, 2021 by Stephen Ogier 5 Comments

Being able to track down a bug in a mountain of source code is a skill in its own right, and it’s a hard skill to learn from a book or online tutorial. Besides the trial-by-fire of learning while debugging your own project, the next best thing is to observe someone else’s process. [Uri Shaked] has given us a great opportunity to brush up on our debugging skills, as he demonstrates how to track down and squish a bug in the Wokwi Arduino simulator.

A user was kind enough to report the bug and include the offending Arduino sketch. [Uri]’s first step was to reduce the sketch to the smallest possible program that would still produce the bug.

Once a minimal program had been produced, it was time to check whether the problem was in one of the Arduino libraries or in the Wokwi simulator. [Uri] compiled the sketch, loaded it onto a ATtiny85, and compared the behavior of the simulator and the real thing. It turns out the code ran just fine on a physical ATtiny, so the problem must have been in the Arduino simulator itself.

To track down the bug in the simulator, [Uri] decided to break out the big gun—GDB. What follows is an excellent demonstration of how to use GDB to isolate a problem by examining the source code and using breakpoints and print statements. In the end, [Uri] managed to isolate the problem to a mis-placed bit in the simulation of the timer/counter interrupt flag register.

If you’d like to see more of [Uri]’s debugging prowess, check out his dive into an ATtiny’s write protection and configuration fuses. If you’ve been wowed by the power of GDB and want to learn more, check out this quick tutorial!

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RGB LED Matrix Helps Etch-a-Sketch Scratch Out A 21st Century Existence

August 22, 2021 by Kristina Panos 3 Comments

We never did crack open our Etch-a-Sketch, but we did scrape out a window large enough to really check out the mechanism inside. [MrLangford] is bringing the Etch-a-Sketch into the 21st century while at the same time, bringing an even bigger air of mystery, at least for the normies.

Instead of scraping aluminum powder off of plastic by driving a stylus on an x-y gantry with a pair of knobs, this bad boy uses rotary encoders to move the cursor around and put down squares of colored light. The familiar movements are there — the left knob moves the cursor left and right, and the right knob moves it up and down. But this wouldn’t be a 21st century toy without newfangled features. Push the left encoder down and it cycles through eight color choices, or push the right one down to go through them backwards. We hope one of the colors is setting it back to darkness in case you screw up. And while we’re dreaming up improvements, it would be awesome to add an accelerometer so you could shake it clear like a standard Etch-a-Sketch.

Inside the requisite red enclosure with white knobs are an Arduino Nano and a 16×16 RGB LED matrix. The enclosure is four sheets of 6mm MDF glued together, and we like the use of protoboard to distribute GND and 5 V in the name of keeping the thing slim.

If you’re not much of an artist, here’s a TV-sized Etch-a-Sketch build that can draw by itself.

Packing Heat With A Homemade Portable Soldering Iron

August 17, 2021 by Al Williams 4 Comments

Small portable soldering irons are all the rage so [electronoobs] decided to build one on his own. While the design isn’t quite as sleek as a commercial unit, considering it holds its own batteries, it looks pretty good.

Of course, the question is: does it work? You can see in the video below that it does, melting solder in about ten seconds. The weight is about 100 g, so it should be very comfortable to use.

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DIY Handheld Game Puts Its Brains On A Removable Cart

August 16, 2021 by Tom Nardi 10 Comments

Over the years we’ve seen plenty of homebrew handheld game systems that combine an AVR microcontroller, a few buttons, and an small OLED display. Some of them have even been turned into commercial products, such as the Arduboy. They’re simple, cheap, and with the right software, a lot of fun. But being based on an MCU, most of them share the same limitation of only being able to hold a single game at any one time.

But not the Game Card, by [Dylan Turner]. This handheld was specifically designed so that games could be easily swapped out using physical cartridges. But rather than trying to get the system’s microcontroller to boot code from an external flash chip, the system relocates the MCU to the removable cartridge. That might seem a bit overkill, but given how cheap the ATTINY84A on each cartridge is, it’s not exactly going to break the bank.

With the microcontroller on the cartridge, the only hardware that stays behind on the Game Card is the SSD1306 128×64 OLED display, buttons, and the battery. That means the handheld is effectively non-functional unless a game is slotted in, but that could be said of most early cartridge-based game systems as well. On the other hand, it also opens up the possibility of producing cartridges with more powerful microcontrollers down the line.

Using a different microcontroller for each game is a neat hack, but it’s not the only solution to the problem. We previously saw a community effort to add expandable storage to the Arduboy in the form of a DIY cartridge, which ultimately led to the development of an official flash chip upgrade for the handheld.

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