Contagious Ideas

March 29, 2025 by Elliot Williams 10 Comments

We ran a story about a wall-mounted plotter bot this week, Mural. It’s a simple, but very well implemented, take on a theme that we’ve seen over and over again in various forms. Two lines, or in this case timing belts, hang the bot on a wall, and two motors drive it around. Maybe a servo pulls the pen in and out, but that’s about it. The rest is motor driving and code.

We were thinking about the first such bot we’ve ever seen, and couldn’t come up with anything earlier than Hektor, a spray-painting version of this idea by [Juerg Lehni]. And since then, it’s reappeared in numerous variations.

Some implementations mount the motors on the wall, some on the bot. There are various geometries and refinements to try to make the system behave more like a simple Cartesian one, but in the end, you always have to deal with a little bit of geometry, or just relish the not-quite-straight lines. (We have yet to see an implementation that maps out the nonlinearities using a webcam, for instance, but that would be cool.) If you’re feeling particularly reductionist, you can even do away with the pen-lifter entirely and simply draw everything as a connected line, Etch-a-Sketch style. Maslow CNC swaps out the pen for a router, and cuts wood.

What I love about this family of wall-plotter bots is that none of them are identical, but they all clearly share the same fundamental idea. You certainly wouldn’t call any one of them a “copy” of another, but they’re all related, like riffing off of the same piece of music, or painting the same haystack in different lighting conditions: robot jazz, or a study in various mechanical implementations of the same core concept. The collection of all wall bots is more than the sum of its parts, and you can learn something from each one. Have you made yours yet?

(Fantastic plotter-bot art by [Sarah Petkus] from her write-up ten years ago!)

Recreating The Analog Beauty Of A Vintage Tektronix Oscillator

March 29, 2025 by Dan Maloney 11 Comments

Tektronix must have been quite a place to work back in the 1980s. The company offered a bewildering selection of test equipment, and while the digital age was creeping in, much of their gear was still firmly rooted in the analog world. And some of the engineering tricks the Tek wizards pulled off are still the stuff of legend.

One such gem of analog design was the SG505, an ultra-low-distortion oscillator module that [Paul] is trying to replicate with modern parts. That’s a tall order since not only did the original specs on this oscillator call for less than 0.0008% total harmonic distortion over a frequency range of 20 Hz to 20 kHz, but a lot of the components it used are no longer manufactured. Tek also tended to use a lot of custom parts, especially mechanical ones like the barrel switch used to select attenuation levels in the SG505, leaving [Paul] no choice but to engineer his way around them.

So far, [Paul] has managed to track down most of the critical components or source suitable substitutes. One major win was locating the original J-FET Tek used in the oscillator’s AGC circuit. One part that’s proven more elusive is the potentiometer that Tek used to adjust the frequency; who knew that finding a dual-gang precision wirewound 10k single-turn pot with no physical stop would be such a chore?

[Paul] still seems to be very much in the planning stages of this project yet, and that’s probably for the best since projects such as these live and die on proper planning. We’re keen to see how this develops, and we’re very much looking forward to seeing the FFT results. We also imagine he’ll be busting out his custom curve tracer at some point in the build, too.

Pictures From A High Altitude Balloon

March 28, 2025 by Al Williams 14 Comments

How do you get images downlinked from 30 km up? Hams might guess SSTV — slow scan TV — and that’s the approach [desafloinventor] took. If you haven’t seen it before (no pun intended), SSTV is a way to send images over radio at a low frame rate. Usually, you get about 30 seconds to 2 minutes per frame.

The setup uses regular, cheap walkie-talkies for the radio portion on a band that doesn’t require a license. The ESP32-CAM provides the processing and image acquisition. Normally, you don’t think of these radios as having a lot of range, but if the transmitter is high, the range will be very good. The project steals the board out of the radio to save weight. You only fly the PC board, not the entire radio.

If you are familiar with SSTV, the ESP-32 code encodes the image using Martin 1. This color format was developed by a ham named [Martin] (G3OQD). A 320×256 image takes nearly two minutes to send. The balloon system sends every 10 minutes, so that’s not a problem.

Of course, this technique will work anywhere you want to send images over a communication medium. Hams use these SSTV formats even on noisy shortwave frequencies, so the protocols are robust.

Hams used SSTV to trade memes way before the Internet. Need to receive SSTV? No problem.

Multi-Divi book with hand thumbing through it

Math, Optimized: Sweden’s Maximal Multi-Divi

March 28, 2025 by Heidi Ulrich 30 Comments

Back in the early 1900s, before calculators lived in our pockets, crunching numbers was painstaking work. Adding machines existed, but they weren’t exactly convenient nor cheap. Enter Wilken Wilkenson and his Maximal Multi-Divi, a massive multiplication and division table that turned math into an industrialized process. Originally published in Sweden in the 1910’s, and refined over decades, his book was more than a reference. It was a modular calculating instrument, optimized for speed and efficiency. In this video, [Chris Staecker] tells all about this fascinating relic.

What makes the Multi-Divi special isn’t just its sheer size – handling up to 9995 × 995 multiplications – but its clever design. Wilkenson formatted the book like a machine, with modular sections that could be swapped out for different models. If you needed an expanded range, you could just swap in an extra 200 pages. To sell it internationally, just replace the insert – no translation needed. The book itself contains zero words, only numbers. Even the marketing pushed this as a serious calculating device, rather than just another dusty math bible.

While pinwheel machines and comptometers were available at the time, they required training and upkeep. The Multi-Divi, in contrast, required zero learning curve – just look up the numbers for instant result. And it wasn’t just multiplication: the book also handled division in reverse, plus compound interest, square roots, and even amortizations. Wilkenson effectively created a pre-digital computing tool, a kind of pocket calculator on steroids (if pockets were the size of briefcases).

Of course, no self-respecting hacker would take claims of ‘the greatest invention ever’ at face value. Wilkenson’s marketing, while grandiose, wasn’t entirely wrong – the Multi-Divi outpaced mechanical calculators in speed tests. And if you’re feeling adventurous, [Chris] has scanned the entire book, so you can try it yourself.

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Chase Light SAO Shouldn’t Have Used A 555, And Didn’t

March 27, 2025 by Dan Maloney 13 Comments

Around these parts, projects needlessly using a microcontroller where a simpler design would do are often derided with the catch-all “Should have used a 555,” even if the venerable timer chip wouldn’t have been the ideal solution. But the sentiment stands that a solution more complicated than it needs to be is probably one that needs rethinking, as this completely mechanical chaser light badge Simple Add-On (SAO) aptly demonstrates.

Rather than choosing any number of circuits to turn a strip of discrete lights on and off, [Johannes] took inspiration for his chaser lights from factory automation mechanisms that move parts between levels on steps that move out of phase with each other, similar to the marble-raising mechanism used in [Wintergatan]’s Marble Machine X.

Two thin plates with notches around the edge are sandwiched together inside the 3D printed case of the SAO, between the face and the light source. A small motor and a series of gears rotate the two masks 180° out of phase with each other, which creates the illusion that the light is moving.

It’s pretty convincing; when we first saw the video below, we were sure it was a row of tiny LEDs around the edge of the badge.

Hats off to [Johannes] for coming up with such a clever mechanism and getting it working just in time for Hackaday Europe. If you need to catch up on the talks, we’ve got a playlist ready for you.

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Rolling Foam Cutter Gives Mattress A Close Shave

March 24, 2025 by Tom Nardi 19 Comments

There’s many different reasons why somebody might have to hack together their own solution to a problem. It could be to save money, or to save time. Occasionally it’s because the problem is unique enough that there might not be an accepted solution, so you’re on your own to create one. We think the situation that [Raph] recently found himself in was a combination of several of these aspects, which makes his success all the sweeter.

The problem? [Raph] had a pair of foam mattresses from his camper van that needed to be made thinner — each of the three inch (7.62 cm) pieces of foam needed to have one inch (2.5 cm) shaved off as neatly and evenly as possible. Trying to pull that off over the length of a mattress with any kind of manual tools was obviously a no-go, so he built a low-rider foam cutter.

With the mattresses laying on the ground, the idea was to have the cutter simply roll across them. The cutter uses a 45″ (115 cm) long 14 AWG nichrome wire that’s held in tension with a tension arm and bungee cords, which is juiced up with a Volteq HY2050EX 50 V 20 A variable DC power supply. [Raph] determined the current experimentally: the wire failed at 20 A, and cutting speed was too low at 12 A. In the end, 15 A seemed to be the sweet spot.

The actual cutting process was quite slow, with [Raph] finding that the best he could do was about 1/8″ (3 mm) per second on the wider of the two mattresses. While the result was a nice flat cut, he does note that at some point the mattresses started to blister, especially when the current was turned up high. We imagine this won’t be a big deal for a mattress though, as you can simply put that side on the bottom.

In the end, the real problem was the smell. As [Raph] later discovered, polyurethane foam is usually cut mechanically, as cutting it with a hot wire gives off nasty fumes. Luckily he had plenty of ventilation when he was making his cuts, but he notes that the mattresses themselves still have a stink to them a couple days later. Hopefully they’ll finish outgassing before his next camping trip.

As you can imagine, we’ve covered a great number of DIY foam cutters over the years, ranging from the very simple to computerized marvels. But even so, there’s something about the project-specific nature of this cutter that we find charming.

“Unnecessary” Automation Of A DIY Star Lamp Build

March 23, 2025 by Elliot Williams 10 Comments

It all started with a gift idea: a star-field lamp in the form of a concrete sphere with lightpipes poking out where the stars are, lit up from the inside by LEDs. When you’re making one of these, maybe-just-maybe you’d be willing to drill a thousand holes and fit a thousand little plastic rods, but by the time you’re making a second, it’s time to build a machine to do the work for you.

So maybe we quibble with the channel name “Unnecessary Automation,” but we won’t quibble with the results. It’s a machine that orients a sphere, drills the hole, inserts the plastic wire, glues it together with a UV-curing glue, and then trims the end off. And if you like crazy machines, it’s a beauty.

The video goes through all of the design thoughts in detail, but it’s when it comes time to build the machine that the extra-clever bits emerge. For instance, [UA] used a custom 3D-printed peristaltic pump to push the glue out. Taking the disadvantage of peristaltic pumps – that they pulse – as an advantage, a custom housing was designed that dispensed the right amount between the rollers. The rolling glue dispenser mechanism tips up and back to prevent drips.

There are tons of other project-specific hacks here, from the form on the inside of the sphere that simplifies optic bundling and routing to the clever use of a razor blade as a spring. Give it a watch if you find yourself designing your own wacky machines. We think Rube Goldberg would approve. Check out this video for a more software-orientated take on fiber-optic displays.

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