A Clock Timebase, No Microcontroller

April 17, 2023 by Jenny List 20 Comments

Making an electronic clock is pretty easy here in 2023, with a microcontroller capable of delivering as many quartz-disciplined pulses as you’d like available for pennies. But how did engineers generate a timebase back in the old days, and how would you do it today? It’s a question [bicyclesonthemoon] is answering, with a driver for a former railway station clock.

The clock has a mechanism that expects pulses every minute, a +24V pulse on even minutes, and a -24V pulse on odd ones. He received a driver module with it, but for his own reasons wanted a controller without a microcontroller. He also wanted the timebase to be derived from the mains frequency. The result is a delve back into 1970s technology, and the type of project that’s now a pretty rare sight. Using a mixture of 4000 series logic and a few of the ubiquitous 555s [bicyclesonthemoon] recovers 50Hz pulses from the AC, and divides them down to 1 pulse per minute, before splitting into odd and even minutes to drive a pair of relays which in turn drive the clock. We like it, a lot.

Mains-locked clocks are less common than they used to be, but they’re still a thing. Do you still wake up to one?

A white, house-shaped clock with the words "TEMPUS NECTIT" written in faux Roman script in black on a strip of silver at the base of the "roof." a white power cord extends from the left of the enclosure, and the center of the clock is a 22 pin knitting machine wheel with one pin covered in silver metalic. A white plastic peg extends from the bottom right of the enclosure to hold the feedstock yarn.

Tempus Nectit, A DIY Knitting Clock With Instructions

April 5, 2023 by Navarre Bartz 1 Comment

We’re no strangers to unusual clocks here at Hackaday, and some of our favorites make time a little more tangible like [Kyle Rankin]’s knitting clock.

Inspired by our coverage of [Siren Elise Wilhelmsen]’s knitting clock, [Rankin] decided to build one of his own. Since details on the build from the original artist were sparse, he had to reverse engineer how the device worked. He identified that a knitting clock is essentially a knitting machine with a stepper motor replacing the hand crank.

Using a Raspberry Pi with an Adafruit motor hat connected to a stepper motor and a 3D printed motor adapter, [Rankin] was able to drive the knitting machine to do a complete round of knitting every twelve hours. By marking one of the knitting pegs as an hour hand, the clock works as a traditional clock in addition to its year-long knitting task. [Rankin] says he still has some fine tuning to work on, but that he’s happy to have had the chance to combine so many of his interests into a single project.

If you’re looking for more knitting hacks, check out this knitted keyboard instrument or a knitted circuit board.

Continue reading “Tempus Nectit, A DIY Knitting Clock With Instructions” →

3D Printed Post Modern Grandfather Clock

April 4, 2023 by Matthew Carlson 18 Comments

Projects can often spiral, not down or up, but out. For [Derek] he started playing around with a 3D printed escapement mechanism and thought it was a wonderful bit of engineering. But with a simple drum and weight, it only had a runtime of a few minutes. What started as a simple “can I make it run longer” spiraled into a full-blown beautiful grandfather clock.

A gear drive, a ratcheted winding sprocket, and a ball chain gave the clock about one hundred minutes of runtime. Adding a recharging mechanism was fairly straightforward. The weight automatically rewinds with the help of an ESP32, a motor, and some limit switches. While an ESP32 is absolutely overkill for this simple project, it was cheap and on hand. A quick hall effect sensor to detect the pendulum passing made it into a proper clock. Considering it’s a printed plastic clock, losing only 2-3 seconds per day is incredibly good. The whole thing is wrapped in a gorgeous wood case with a distinct design.

Surprisingly, everything was designed in OpenSCAD and Blender. [Derek] includes some great tips such as cleaning out the ball bearings to make them run smoother and suggestions on how to make a plastic clock move without binding. Clock making is a complex and sometimes arcane art, which makes watching the process all the more interesting.

Kitchen timer project in a angled green 3d printed case with a 7 segment display and knob.

Printing A Brutalist Kitchen Timer

April 2, 2023 by Abe Connelly 23 Comments

A kitchen timer is one of those projects that’s well defined enough to have a clear goal, but allows plenty of room for experimentation with functionality and aesthetics. [Hggh]’s exploration of the idea is a clean, Brutalist kitchen timer.

The case for [Hggh]’s kitchen timer is 3D printed with openings for a TM1637 four digit, seven segment display and for a KY-040 rotary encoder with knob attached. The internals are driven by an ATmega328P powered from a 18650 cell with a DW01-P battery protection chip and a TP4056 chip for charging. On the back of the case is a power switch and USB-C connector for power. It looks like the 3D printed case was sanded down to give it a smooth matte surface finish.

All the project files, including the STLs, OpenSCAD code, and KiCAD design, are available on GitHub. This Brutalist kitchen timer project is a nice addition to some of the kitchen timers we’ve featured in the past, including a minimalist LED matrix timer and a Nixie timer with keypad.

Stripped Clock Wheel Gets A New Set Of Teeth, The Hard Way

March 29, 2023 by Dan Maloney 13 Comments

If there’s one thing we’ve learned from [Chris] at Clickspring, it’s that a clockmaker will stop at nothing to make a clock not only work perfectly, but look good doing it. That includes measures as extreme as this complete re-toothing of a wheel from a clock. Is re-toothing even a word?

The obsessive horologist in this case is [Tommy Jobson], who came across a clock that suffered a catastrophic injury: a sudden release of energy from the fusee, the cone-shaped pulley that adjusts for the uneven torque created by the clock’s mainspring. The mishap briefly turned the movement into a lathe that cut the tops off all the teeth on the main wheel.

Rather than fabricate a completely new wheel, [Tommy] chose to rework the damaged one. After building a special arbor to hold the wheel, he turned it down on the lathe, leaving just the crossings and a narrow rim. A replacement blank was fabricated from brass and soldered to the toothless wheel, turned to size, and given a new set of teeth using one of the oddest lathe setups we’ve ever seen. Once polished and primped, the repair is only barely visible.

Honestly, the repaired wheel looks brand new to us, and the process of getting it to that state was fascinating to watch. If the video below whets your appetite for clockmaking, have we got a treat for you.

Continue reading “Stripped Clock Wheel Gets A New Set Of Teeth, The Hard Way” →

Classic 1960s Flip Clock Gets NTP Makeover

March 26, 2023 by Robin Kearey 14 Comments

Many of the clocks we feature here on Hackaday are entirely built from scratch, or perhaps reuse an unusual display type. But sometimes, an old clock is just perfect as it is, and only needs a bit of an upgrade to help it fit into the modern world. One such example is the lovely 1960s Copal flip clock (in German, Google Translate link) that [Wolfgang Jung] has been working with — he managed to bring it squarely into the 21st century without changing its appearance one bit.

Like most flip clocks from the 60s and 70s, the Copal clock uses a small synchronous AC motor to advance the digits. Because this motor runs in step with the mains frequency, it also acts as the clock’s timing reference. However the original motor had died, and a direct replacement was impossible to find. So [Wolfgang] decided to replace it with a modern stepper motor. He designed a small PCB that fit the original housing, on which he placed a Trinamic TMC2225 stepper motor driver, a Wemos D1 Mini and a small 5 V power supply.

Thanks to its WiFi connection, the D1 can find out the correct time by contacting a Network Time Protocol (NTP) server. Displaying that time would be tricky with the original hardware though, because there is no indication of which numbers are displayed at any time. [Wolfgang] cleverly solved this problem by placing an IR proximity sensor near the lowest digit, allowing the D1 to count the number of digits that have flipped over and thereby deduce the current state of the display.

There’s plenty of fun to be had with classic flip clocks like this, and with a bit of hacking any old split-flap display should be usable for your own clock project. If none are available at your local thrift store or yard sales, you can always roll your own.

Low-Power Challenge: Making An Analog Clock Into A Calendar With A 50-Year Life

March 24, 2023 by Dan Maloney 24 Comments

You have to be pretty ambitious to modify a clock to run for 50 years on a single battery. You also should probably be pretty young if you think you’re going to verify your power estimates, at least in person. According to [Josh EJ], this modified quartz analog clock, which ticks off the date rather than the time, is one of those “The March of Time” projects that’s intended to ~~terrify~~ incentivize you by showing how much of the year is left.

Making a regular clock movement slow down so that what normally takes an hour takes a month without making any mechanical changes requires some clever hacks. [Josh] decided to use an Arduino to send digital pulses to the quartz movement to advance the minute hand, rather than let it run free. Two pulses a day would be perfect for making a 30-day month fit into a 60-minute hour, but that only works for four months out of the year. [Josh]’s solution was to mark the first 28 even-numbered minutes, cram 29, 30, and 31 into the last four minutes of the hour, and sort the details out in code.

As for the low-power mods, there’s some cool wizardry involved with that, like flashing the Arduino Pro Mini with a new bootloader that reduces the clock speed to 1 MHz. This allows the microcontroller and RTC module to run from the clock movement’s 1.5 V AA battery. [Josh] estimates a current draw of about 6 μA per day, which works out to about 50 years from a single cell. That’s to be taken with a huge grain of salt, of course, but we expect the battery will last a long, long time.

[Josh] built this clock as part of the Low-Power Challenge contest, which wrapped up this week. We’re looking forward to the results of the contest — good luck to all the entrants!