several chocolate figurines of various sizes

Cast Your Own Holiday Chocolate Bunny, Or Rather Mouse

December 25, 2021 by Matthew Carlson 5 Comments

The art of forming and using a mold is, well, an art. The already tricky process would be made even harder by using a fickle material, like chocolate. This is exactly where [Alexandre Chappel] found himself as he tried to cast his own chocolate figurines.

The starting point was a 3D low-poly model of everyone’s favorite fictional electric mouse. He tweaked the model to add offsets so that after the model was vacuum formed, there would be something to clamp onto. [Alexandre] was left with four different pieces, and he vacuum-formed them with 1 mm PETG plastic. Electing for white chocolate to add coloring, he started heating the chocolate. Adding too much colorant resulted in a seized mess, so the process was a bit of trial and error. Finally, he poured in chocolate and spun it around to form an even layer of chocolate as a shell. The flashing lines were easy to trim with a utility knife.

The last thing to add was a little splash of color via airbrush and food-grade paint. The results are stunning, and even though the techniques are simple, the results came together nicely. The files are available on his website if you’re curious about making your own. If you’re curious about more clever casting techniques with chocolate, take a look at the creative use of diffraction grating to get iridescent chocolate.

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Finally, A Piano BBQ Grill That You Can Drive Around The Workshop

November 17, 2021 by Lewin Day 36 Comments

It’s a truth universally acknowledged that sometimes a little music can add much to a nice afternoon picnic. It’s also well-known that meat cooked over hot coals should be turned regularly to allow for even cooking. This barbecue grille project from [Handy Geng] delivers on both counts.

The project uses a full 88 motors, activated by pressing keys on an electronic piano. The technique used is simple; rather than interface with the keyboard electronically or over MIDI, instead, a microswitch is installed under each individual key.

Thus, when the piano keys are pressed, the corresponding motors are switched on. Each motor turns a skewer loaded with meat, sitting above a box of hot coals. Thus, playing the piano turns the meat, allowing it to be cooked on all sides without burning.

As a further bonus, the entire piano barbecue grille is also motorized, allowing [Handy Geng] to do laps around his workshop while playing the piano and cooking up lunch. It’s a great way to cook up some grilled kebabs while simultaneously entertaining one’s guests.

We’ve seen some other fun grill hacks too – even robotic ones! Video after the break.

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showing the ramp and sprayer of the cider press

The Spiced (Cider) Must Flow

November 12, 2021 by Matthew Carlson 18 Comments

A fresh-squeezed glass of orange juice with breakfast seems like a trope that’s straight from a late 1980s sitcom. Making orange juice is easy; press until the liquid comes out. Apple juice (and, by extension, apple cider) is the same principle but requires much more force to squeeze out the juice. So what if you, like [Peter], have 900 lbs (408.2 kg for those metrically minded) of apples that you want to make cider out of? The obvious solution is to create a somewhat automated homemade cider press with lasers.

An earlier effort to make 25 gallons of cider took several full days of struggle for four people, so [Peter] knew he had to plan better next year. [Peter’s wife] milled and glued red oak into a large, sturdy frame that could press down with proper force and not break. [Peter] reached out to the local metal shop to fabricate a stainless steel tray with a custom drain. The cider basket itself and the pressboard were maple with waterproofing oil.

However, just because you can press apples, doesn’t mean you’re ready to make cider. They still need to be washed, cut, and ground into a pulp. A ramp was fashioned that it could be set in a truck bed with sprayers to wash the apples as they rolled by. A laser circuit with an LM393 opamp and a photoresistor allowed the sprayers to only activate when there was actually an apple to spray. Apple grinders are tricky as they need to survive the drop of several one-pound balls while staying at a reasonable speed. The grinder dispenses the pulp into a mesh nylon bag in a 5-gallon bucket, ready to be pressed. For the curious reader, 900lbs of apples yielded 60 gallons of delicious cider.

If you’re looking for a smaller scale press, here’s a cider press that’s a little simpler to make.

Furter Burner Cooks The Wieners Just So

October 6, 2021 by Lewin Day 31 Comments

Sometimes you’re hungry for two sausages, and not a sausage more. [Wesley] designed his Furter Burner to handle precisely these situations, and it looks to cook up a pair of wieners a treat. (Video, embedded below.)

The process starts with a couple of wooden stunt wieners, and some foam board, with which [Wesley] roughs out a design. From there, a CAD design is drawn up and parts routed out of compressed board to troubleshoot the assembly further. Later moving on to a plywood version, having a wooden prototype quickly reveals plenty of things to improve, from adding handles to the grill surface to air holes to allow combustion.

The design goes through a couple of further iterations in metal before completion. The final result is impressive—resulting in a twin-wiener cooker that burns coals, complete with skewers for easy sausage handling and bearing [Wesley’s] own logo.

The video shows off the benefits of the iterative design process. It also demonstrates why it often makes sense to rough out designs in cheaper materials before going to the heavy stuff, particularly in a case like [Wesley]’s where the metal parts can only be cut off-site. Refining the design in-house first saves a lot of mucking around.

We’ve seen [Wesley]’s work before, too – like this impressive workshop storage solution.

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Microwave Ovens: Need More Power? Use Lasers Instead!

September 28, 2021 by Dave Rowntree 15 Comments

You know how it is, you get in late from work, you’ve been stuck in traffic for what seems like an eternity, and you’re hungry. You reach for the microwave meal, and think, if only I didn’t have to wait that three-and-a-half minutes, 900 watts just isn’t enough power. What you need is a laser microwave, and as luck would have it, [Styropyro] has built one, so you don’t have to. No, really, don’t.

After he observed a microwave only operating on a half-wave basis, and delivering power 50% of the time, he attempted to convert it to full-wave by doubling up the high voltage transformer and rectification diodes. While this worked, the poor suffering magnetron didn’t go the full mile, and died somewhat prematurely.

Not to be disheartened, the obvious thing was to ditch the whole concept of cooking with boring old radio waves, and just use a pile of frickin’ lasers instead. Now we’re not sure how he manages to get hold of some of the parts he uses, and the laser array modules look sketchy to say the least, and to be frank, we don’t think they should be easy to get given the ridiculous beam power they can muster.

With the build completed to the usual [Styropryo] level of excellent build quality, he goes on to produce some mouthwatering delicacies such as laser-charred poptart, incinerated steak with not-really-caramelised onions and our favourite laser-popcorn. OK, he admits the beam has way too much power, really should be infrared, and way more diffuse to be even vaguely practical, but we don’t care about practicality round these parts. Who wouldn’t want the excitement of going instantly blind by merely walking into the kitchen at the wrong time?

We’ve covered a fair few microwave oven related hacks before, including a neat microwave kiln, and hacks using microwave parts, such as a janky Jacob’s ladder, but this is probably the first laser microwave we’ve come across. Hopefully the last :)

And remember kids, as [Styropyro] says in pretty much every video on his channel:

All the crazy stuff I’m about to do was done for educational purposes, in fact if you were to try any of this stuff at home, you’d probably die…

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AI Powered Coffee Maker Knows A Bit Too Much About You

September 9, 2021 by Dave Rowntree 20 Comments

People keep warning that Skynet and the great robot uprising is not that far away, what with all this recent AI and machine-learning malarky getting all the attention lately. But we think going straight for a terminator robot army is not a very smart approach, not least due to a lack of subtlety. We think that it’s a much better bet to take over the world one home appliance at a time, and this AI Powered coffee maker might just well be part of that master plan.

Raspberry Pi Zero sitting atop the custom nixie tube driver PCB — PCB stackup with Pi Zero sat atop the driver / PSU PCBs

[Mark Smith] has taken a standard semi-auto espresso maker and jazzed it up a bit, with a sweet bar graph nixie tube the only obvious addition, at least from the front of the unit. Inside, a Raspberry Pi Zero sits atop his own nixie tube hat and associated power supply. The whole assembly is dropped into a 3D printed case and lives snuggled up to the water pump.

The Pi is running a web application written with the excellent Flask framework, and also an additional control application written in python. This allows the user to connect to the machine via Ethernet and see its status. The smarts are in the form of a simple self-grading machine learning algorithm, that takes a time series as an input (in this case when you take your shots of espresso) and after a few weeks of data, is able to make a reasonable prediction as to when you might want it in the future. It then automatically heats up in time for you to use the machine, when you usually do, then cools back down to save energy. No more pointless wandering around to see if the machine is hot enough yet – as you can just check the web page and see from the comfort of your desk.

But that’s not all [Mark] has done. He also improved the temperature control of the water boiler, and added an interlock that prevents the machine from producing a shot until the water temperature is just so. Water level is indicated by the glorious bar graph nixie tube, which also serves a few other user indication duties when appropriate. All in all a pretty sweet build, but we do add a word of caution: If your toaster starts making an unreasonable number of offers of toasted teacakes, give it a wide berth.

E-Ink Equipped Sourdough Starter Jar

July 3, 2021 by Danie Conradie 2 Comments

One of the unexpected side effects of our this pandemic is a sudden growth in the global population of captive colonies of Lactobacillus bacteria and yeast. Also known as sourdough starters, they are usually found in jars with curious names written on top, living off a mixture of flour and water. They require close monitoring to keep them healthy and to determine when they are ready for baking. [Noah Feehan] has been working to instrument and automate the process for the past two years, and has created a high-tech jar to keep an eye on his sourdough starter.

For a sourdough starter to stay active, it must be kept within a certain temperature range, and performance is measured by how much the level inside the jar rises. Existing open source and commercial projects monitor these two parameters and transmit data out, but [Noah] wanted to include a few more features. The height of a sourdough starter rises due to the production of CO2, so he added an SCD-30 sensor module, which includes a temperature and humidity sensor. For level monitoring, an VL6180 time-of-flight sensor is mounted over a hole on top of the jar. [Noah] wanted to be able to see recent CO2 production and height stats right on the jar, a ESP32 module with onboard E-ink display was used. To draw air over the CO2 sensor at a constant rate, a small extraction fan was also added. Power is provided by a small LiPo battery. For long term logging, the data is sent over MQTT to a server running Mycodo environmental regulation software.

There are still several software improvements [Noah] would like to make, including battery life, user interface and alerts, but everything is open-source and available on GitHub, so feel free to jump in and build your own.