USB-C For Hackers: Build Your Own PSU

October 12, 2023 by Arya Voronova 43 Comments

What if you wanted to build your own USB-C PSU? Good news – it’s easy enough! If you ever wanted to retrofit a decent DC PSU of yours to the USB-C standard, say, you got a Lenovo/HP/Dell 19V-20V charger brick and you’ve ever wished it were USB-C, today is the day when we do exactly that. To be fair, we will cheat a bit – but only a tiny bit, we won’t be deviating too much from the specification! And, to begin with, I’ll show you some exceptionally easy ways that you can turn your DC PSU into a USB-C compatible one, with a simple module or a few.

Turning a 20 V PSU into a USB-C PSU feels natural if you want to charge a laptop – those tend to request 20 V from a USB-C PSU anyway, so what’s the big deal? However, you can’t just put 20 V onto a USB-C connector – you have to add a fair bit of extra logic to make your newly christened USB-C PSU safe to use with 5 V devices, and this logic also requires you go through a few extra steps before 20 V appears on VBUS. Any USB-C PSU has to output 5 V first and foremost whenever a device is connected, up until a higher voltage is negotiated digitally, and the PSU may only switch to a higher voltage output when it’s requested to do so.

Now, for that, a PSU offers a list of profiles, and we looked into those profiles in the Replying PD article – each profile is four bytes that contain information about the profile voltage, maximum current that the device may draw at that voltage, and a few other details. For a PSU to be USB-C compliant, the USB-C specification says that, in addition to 5 V, you may also offer 9 V, 15 V, and 20 V.

Also, the specification says that if a PSU supports certain in-spec voltage like 15 V, it’s also required by the spec to offer all of the spec-defined voltages below the maximum one – for 15 V, that also requires supporting 9 V. Both of these are UX requirements, as opposed to technical requirements – it’s easier for device and PSU manufacturers to work with a small set of pre-defined voltages that majority of the chargers will support, but in reality, you can actually offer any voltage you want in the PSU advertisement; at worst, a device is going to refuse and contend with slowly charging from the 5 V output that you’re required to produce.

I’d like to walk you through how off-the-shelf USB-C PSUs work, all of the options you can use to to create one, and then, let’s build our own USB-C PSU from scratch! Continue reading “USB-C For Hackers: Build Your Own PSU” →

You’ve Got Mail: It All Depends On ZIP Code

October 12, 2023 by Kristina Panos 26 Comments

Previously on You’ve Got Mail, we looked at a few services that were designed to speed up the mail at various points along the way. But these improvements were all taking place on the USPS’ side of the the fence. Was there anything the customer could be doing to help out?

As it turns out, yes. And it was almost too late. Whereas you could once address a letter or postcard simply to “Fred Minke, Somerset, Wis.” and it would reach him, the volume of mail was getting completely out of hand with the rise of computers, automated billing, and advertising. Something was needed to improve routing and speed up delivery.

We all know enough about ZIP codes to use them, but where did they come from? How many types are out there? What do they even mean? Let’s find out.

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Tech In Plain Sight: Skyscrapers

October 11, 2023 by Al Williams 3 Comments

It is hard to imagine that for thousands of years, the Great Pyramid of Giza was the tallest manmade structure in the world. However, like the Lincoln Cathedral and the Washington Monument, which also held that title, these don’t count as skyscrapers because they didn’t provide living or working space to people. But aside from providing living, retail, or office space, skyscrapers also share a common feature that explains why they are even possible: steel frame construction.

Have you ever wondered why pyramids appear in so many ancient civilizations? The answer is engineering. You build something. Then, you build something on top of it. Then you repeat. It just makes sense. But each upper layer adds weight to all the lower layers, so you must keep getting smaller. Building a 381-meter skyscraper like the Empire State Building using self-supporting walls would mean the ground floor walls would be massive. Steel lets you get around this.

In Antiquity

You might think of high-rise buildings as a modern thing, but that’s actually not true. People seem to have built up to the best of their abilities for a very long time. Some Roman structures were as high as ten stories. Romans built so high that Augustus even tried to limit building height to 25 meters — probably after some accidents. In the 12th century, Bologna had as many as 100 towers, one nearly 100 meters tall.

There are many other examples, including mudbrick structures rising 30 meters in Yemen and 11th-century Egyptian structures rising 14 stories. In some cases, building up was due to the cost or availability of property. In others, it was to stay inside a defensive wall. But whatever the reason, self-supporting walls can only go so high before they are impractical.

So steel and iron frames grabbed the public’s attention with things like Joseph Paxton’s Crystal Palace in 1851, and Gustav Eiffel’s Tower in 1887.

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Could Moon Dust Help Reduce Global Temperatures?

October 10, 2023 by Lewin Day 66 Comments

The impacts of climate change continue to mount on human civilization, with warning signs that worse times are yet to come. Despite the scientific community raising an early warning as to the risks of continued air pollution and greenhouse gas output, efforts to stem emissions have thus far had minimal impact. Continued inaction has led some scientists to consider alternative solutions to stave off the worst from occurring.

Geoengineering has long been touted as a potential solution for our global warming woes. Now, the idea of launching a gigantic dust cloud from the moon to combat Earth’s rising temperatures is under the spotlight. However, this very sci-fi solution has some serious implications if pursued, if humanity can even achieve the feat in the first place.

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Robotic Mic Swarm Helps Pull Voices Out Of Crowded Room Of Multiple Speakers

October 4, 2023 by Lewin Day 27 Comments

One of the persistent challenges in audio technology has been distinguishing individual voices in a room full of chatter. In virtual meeting settings, the moderator can simply hit the mute button to focus on a single speaker. When there’s multiple people making noise in the same room, though, there’s no easy way to isolate a desired voice from the rest. But what if we ‘mute’ out these other boisterous talkers with technology?

Enter the University of Washington’s research team, who have developed a groundbreaking method to address this very challenge. Their innovation? A smart speaker equipped with self-deploying microphones that can zone in on individual speech patterns and locations, thanks to some clever algorithms.

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Chip Shortage Engineering: Misusing DIP Packages

October 3, 2023 by Tom Nardi 57 Comments

After years of seeing people showing off and trading their badge Simple Add-Ons (SAOs) at Supercon, this year I finally decided to make one myself. Now for a first attempt, it would have been enough to come up with some cool PCB art and stick a few LEDs on it. But naturally I started with a concept that was far more ambitious than necessary, and before long, had convinced myself that the only way to do the thing justice was to have an onboard microcontroller.

My first thought was to go with the venerable ATtiny85, and since I already had a considerable stock of the classic eight-pin DIP MCUs on hand, that’s what I started prototyping with. After I had something working on the breadboard, the plan was to switch over to the SOIC-8 version of the chip which would be far more appropriate for something as small as an SAO.

Unfortunately, that’s where things got tricky. I quickly found that none of the major players actually had the SMD version of the chip in stock. Both DigiKey and Mouser said they didn’t expect to get more in until early 2024, and while Arrow briefly showed around 3,000 on hand, they were all gone by the time I checked back. But that was only half the problem — even if they had them, $1.50 a piece seems a hell of a lot of money for an 8-bit MCU with 8K of flash in 2023.

The whole thing was made all the more frustrating by the pile of DIP8 ATtiny85s sitting on the bench, mocking me. Under normal circumstances, using them in an SAO wouldn’t really be a problem, but eight hand-soldered leads popping through the front artwork would screw up the look I had in mind.

While brooding over the situation my eyes happened to fall on one of the chips I had been fiddling with, it’s legs badly bent from repeated trips through the programmer. Suddenly it occurred to me that maybe there was a way to use the parts I already had…

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Why Walking Tanks Never Became A Thing

October 2, 2023 by Lewin Day 67 Comments

The walking tank concept has always captured imaginations. Whether you’re talking about the AT-AT walkers of Star Wars, or the Dreadnoughts from Warhammer 40,000, they are often portrayed in fiction as mighty and capable foes on the battlefield. These legged behemoths ideally combine the firepower and defense of traditional tanks with the versatility of a legged walking frame.

Despite their futuristic allure, walking tanks never found a practical military application. Let’s take a look at why tracks still rule, and why walking combat machines are going to remain firmly in the realm of fiction for the foreseeable future.

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