Hacklet 125 – DIY Laptops

In the old days of the 1970’s, the only way to get your own computer was to build one from scratch. Thanks to an army of hackers like [Woz], PC’s are no commodity objects that can be bought for a couple of hundred dollars. The magic of building your own still is there though – especially when we’re talking about portable machines. Laptops, notebooks, netbooks take quite a bit of skill to assemble. Stuffing a keyboard, screen, and battery into a small clamshell case takes a bit of planning. Our last look at DIY laptops was exactly 100 Hacklets ago, so it’s time for a refresh. This week we’re checking out some of the best DIY laptops and portable computers on Hackaday.io!

piberryWe start with [Sahas Dinesh Chitlange] and Pi-Berry Laptop. [Sahas] found just the right mix of simple and elegant with this build. A Raspberry Pi 2 is the brains of the operation. The Pi sits in a case built from a mix of MDF and regular wood. The display is a 10.1″ HDMI LCD. The keyboard was pulled from a tablet case. Power was easy — a USB power bank provides enough for 4-5 hours of runtime. [Sahas] covered his laptop in Italian leather for a polished look. He planned out his parts layout well enough that the power-hungry Pi stays cool without a fan.

pivenaNext up is [Tim] with PIvena. [Tim] took his inspriation from [Bunnie Huang’s] Novena open laptop. Rather than roll his own ARM board, [Tim] went with a Raspberry Pi. His original design was for the Raspberry Pi model B. Last time we looked at PIvena, the model B+ was still pretty new. As we hoped, [Tim] modified his design to accept the new Pi layouts. This means it will physically work with the B+, Pi 2, and Pi 3 boards. [Tim] didn’t stop there though. He also upgraded from an 800 x 480 LCD to an 1200 x 800 LCD. He managed to do that while keeping the same bolt pattern on the travel cover. Nice work [Tim]!

elloNext we have [KnivD] with ELLO 2M. The most striking thing about ELLO 2M is the construction. The entire laptop is made from 6 PCBs which sandwich all the other parts. The keyboard is PCB material with keys routed out. The processor is a Microchip PIC32MX470-120. Software is loaded from one of 3 microSD cards. The 7 inch touchscreen LCD and 4500 mAh LiPo battery are nestled in between PCB layers. A true hacker, [KnivD] included a generous pin grid for debugging add-on circuits. The whole setup looks great with white silkscreen. As [Mark Sherman] mentioned in the comments, this machine reminds us of a modern-day TRS-80 Model 100.

pipdaFinally we have [pdrift86] with Mini rpi2 laptop. Palmtop might be a better name for this. [pdrift86] took his inspiration (and his keyboard) from the old HP Jornada Personal Digital Assistant (PDA). The housing is Masonite, cut from a clipboard. A Raspberry Pi 2 hides inside, along with a 4 cell 18650 Li-Ion battery. The screen is a 5″ LCD with a composite input. The display isn’t a touchscreen, so a Playstation Portable analog stick is on-board, and will eventually be connected for mouse control. [pdrift86] even managed to sneak the Pi camera on the back of his machine, so it can take pictures cellphone style.

If you want to see more DIY laptop projects, check out our new DIY Laptops notebooks, and portables list. Notice a project I might have missed? Don’t be shy, just drop me a message on Hackaday.io. That’s it for this week’s Hacklet, As always, see you next week. Same hack time, same hack channel, bringing you the best of Hackaday.io!

Retrotechtacular: Railroads In The Jet Age

The front of the Soviet jet train on a monument in Tver, Russia. By Eskimozzz [PD], via Wikimedia Commons.
The front of the Soviet jet train on a monument in Tver, Russia. By Eskimozzz [PD], via Wikimedia Commons.
It started with one of those odd links that pop up from time to time on Hacker News: “The strange and now sadly abandoned Soviet Jet Train from the 1970s“. Pictures of a dilapidated railcar with a pair of jet engines in nacelles above its cab, forlorn in a rusty siding in the Russian winter. Reading a little further on the subject revealed a forgotten facet of the rivalry between Russians and Americans at the height of the Cold War, and became an engrossing trawl through Wikipedia entries, rail enthusiast websites, and YouTube videos.

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A Better Way To Measure Your Impact On The World

Close your eyes and think of an electric wheelchair. What do you see? Is it sleek, futuristic, and elegant… worthy of the moniker: iChair? No, no it is not. It’s a boxy tank-like thing with grey knobbed wheels that is powered with lead-acid batteries. Why is that?

Obviously there are alternatives. Just yesterday I came across UPnRIDE (that name is sore on the eyes but speak it aloud and you’ll get it). It’s an electric wheelchair that converts into a standing position. And it looks comparatively sleek and modern. And it’s not the first time I’ve seen the idea before. One of my favorite articles over the years is still our coverage of Tek RMD, a similar standing robotic wheelchair design. So why is it I don’t see these in the wild? Why is it I only remember seeing the concept twice in four years?

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3D Printering: Aramid And Carbon Fiber Infused ABS

Last week, we had a look at a carbon-infused PETG filament. This week, I’d like to show you two composites based on a more common thermoplastic in 3D printing: ABS. Among a whole lot of other engineering plastics, the french company Nanovia manufactures Kevlar-like aramid-fiber-infused and carbon-fiber-infused ABS 3D printing filaments. These materials promise tougher parts with less warping while being just as easy to print as regular ABS. Let’s check them out!

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Optimizing The Spread: More Spreadsheet Circuit Design Tricks

Last time I showed you how to set up a reasonably complex design in a spreadsheet: a common emitter bipolar transistor amplifier. Having the design in a spreadsheet makes it easy to do “what if” scenarios and see the effects on the design almost immediately.

Another advantage that spreadsheets offer is a way to “solve” or optimize equations. That can be very useful once you have your model. For Excel, you need to install the Solver add-in (go to the Excel Options dialog, select Manage Add-Ins, and select the Solver Add-In). You might also enjoy OpenSolver. You can even get that for Google Sheets (although it currently lacks a non-linear solver which makes it less useful for what we need).

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Review: The National Museum Of Computing

Here’s a question for you all: how will you know when you are no longer young? When you fall out of love with contemporary popular music perhaps, or start to find the idea of a cruise holiday attractive? The surefire sign for many people is having to ask a teenager how a piece of technology works — this is probably not that applicable to most Hackaday readers.

How about when you’re shocked to encounter a significant part of your youth in a museum? These are supposed to be places of The Olden Days, full of rustic agricultural tools or Neolithic pottery, yet here you are in front of your teenage years presented for all to see. You have two choices: you can surrender to the inevitable and henceforth only wear beige clothing, take up golf or maybe book that old person’s cruise holiday, or you can dive in misty-eyed and reacquaint yourself with everything in front of you.

The above is probably an experience many regulars of these pages would share on a visit to Britain’s National Museum Of Computing in a corner of the famous Bletchley Park site, home of Britain’s wartime codebreaking efforts. They describe what they do on their web site as follows:

We conserve, restore, reconstruct, and give hands-on access to historic computers and related artefacts – with a particular focus on those which were the result of pioneering British ingenuity.

For the visitor this means that their galleries contain a huge array of computing and associated equipment, many of which are presented as working exhibits without too much of the dumbing-down that pervades so many other museums, and that the staff are extremely knowledgable about them.

The museum is housed in one of the groups of wartime codebreakers’ huts, laid out roughly in the shape of a capital H with the top of one vertical lopped off. If you are a connoisseur of British wartime sites you’ll recognise these buildings, they were built to a fairly standard design all over the country. Internally this means that the galleries are structured around the long corridors that are a staple of that era, giving in particular the earlier exhibits a feel of their time.

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Take Your PCBs From Good To Great: Toner Transfer

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One-offs that I never would have gotten professionally made, but that were infinitely handy during development

A lot of us make circuit boards at home. I find it a useful skill to have in my bag of tricks for intermediate steps along the way to a finished project, even if the finished version is going to be sent out to a PCB fab. When I need a breakout board that meshes with other development tools, for instance, there’s nothing like being able to whip something up that plugs right in. Doing it quickly, and getting on with the rest of the project instead of placing an order and waiting for delivery, helps keep me in the flow.

Toner transfer is by far the fastest way to make a circuit board at home — simply print the circuit out on a laser printer, iron it onto the copper, and etch. When it works, it’s awesome. When it doesn’t, it can be a hair-pulling exercise in figuring out which of myriad factors are misaligned.

For a long time now, I’ve been using a method that’s very reliable and repeatable. Recently, I’ve been tweaking a bit on the performance of the system, and I thought I’d share what I’ve got. At the moment, I’m able to very reliably produce boards with 6 mil (0.15 mm) traces and 8 mil (0.20 mm) spacing. With a little care in post-production, 4 mil / 6 mil is entirely plausible.

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