A photo of some drives with their controller boards

Installing An 84MB Hard Drive Into A PDP-11/44

Over on YouTube [Usagi Electric] shows us how he installed an 84MB hard drive into his PDP-11/44.

In the beginning he purchased a bunch of RA70 and RA72 drives and board sets but none of them worked. As there are no schematics it’s very difficult to figure out how they’re broken and how to troubleshoot them.

Fortunately his friend sent him an “unhealthy” Memorex 214 84MB hard drive, also known as a Fujitsu 2312. The best thing about this hard drive is that it comes complete with a 400 page manual which includes the full theory of operation and a full set of schematics. Score!

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[Gerry] holding up a DIP IC

Emulating A 74LS48 BCD-to-7-Segment Decoder/Driver With An Altera MAX 7000 “S” Series Complex Programmable Logic Device

Over on the [Behind The Code with Gerry] YouTube channel our hacker [Gerry] shows us how to emulate a 74LS48 BCD-to-7-segment decoder/driver using an Altera CPLD Logic Chip From 1998.

This is very much a das blinkenlights kind of project. The goal is to get a 7-segment display to count from 0 to 9, and that’s it. [Gerry] has a 74LS193 Up/Down Binary Counter, a 74LS42 BCD to Decimal Decoder, and some 74LS00 NAND gates, but he “doesn’t have” an 74LS48 to drive the 7-segment display so he emulates one with an old Altera CPLD model EPM7064SLC44 which dates back to the late nineties. A CPLD is a Complex Programmable Logic Device which is a kind of precursor to FPGA technology.

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BART Display

Real-Time BART In A Box Smaller Than Your Coffee Mug

Ever get to the train station on time, find your platform, and then stare at the board showing your train is 20 minutes late? Bay Area Rapid Transit (BART) may run like clockwork most days, but a heads-up before you leave the house is always nice. That’s exactly what [filbot] built: a real-time arrival display that looks like it was stolen from the platform itself.

The mini replica nails the official vibe — distinctive red text glowing inside a sheet-metal-style enclosure. The case is 3D printed, painted, and dressed up with tiny stickers to match the real deal. For that signature red glow, [filbot] chose a 20×4 character OLED. Since the display wants 5 V logic, a tiny level-shifter sits alongside an ESP32-C6 that runs the show. A lightweight middleware API [filbot] wrote simplifies grabbing just the data he needs from the official BART API and pushes it to the little screen.

We love how much effort went into shrinking a full-size transit sign into a desk-friendly package that only shows the info you actually care about. If you’re looking for more of an overview, we’re quite fond of PCB metro maps as well.

Photo of breadboards and bench oscilloscope

Programming The 6581 Sound Interface Device (SID) With The 6502

Over on YouTube, [Ben Eater] pursues that classic 8-bit sound. In this video, [Ben] integrates the MOS Technology 6581 Sound Interface Device (SID) with his homegrown 6502. The 6581 SID was famously used in the Commodore line of computers, perhaps most notably in the Commodore 64.

The 6581 SID supports three independent voices, each consisting of a tone oscillator/waveform generator, an envelope generator, and an amplitude modulator. These voices are combined into an output filter along with a volume control. [Ben] goes into detail concerning how to configure each of these voices using the available facilities on the available pins, referencing the datasheet for the details.

[Ben]’s video finishes with an 8-bit hit from all the way back in October 1985: Monty on the Run by Rob Hubbard. We first heard about [Ben’s] musical explorations back in June. If you missed it, be sure to check it out. It seems hard to imagine that demand for these chips has been strong for decades and shows little sign of subsiding.

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A photo of [nanofix]'s bench including his FNIRSI soldering station.

Investigating Soldering Iron Phantom Voltage

Just because you are paranoid doesn’t mean people aren’t out to get you. Do you think your soldering iron is after you? Well, [nanofix] asks (and answers): Is My Soldering Iron Dangerous?

He has a look at his cheap FNIRSI soldering station and measures a “phantom voltage” of nearly 50 volts AC across the tip of his iron and earth ground. He explains that this phantom voltage is a very weak power source able to provide only negligible measures of current; indeed, he measures the short circuit current as 0.041 milliamps, or 41 microamps, which is negligible and certainly not damaging to people or components.

He pops open his soldering iron power supply (being careful to discharge the high voltage capacitor) and has a look at the switched mode power supply, with a close look at the optocoupler and Y-class capacitor, which bridge the high voltage and low voltage sides of the circuit board. The Y-class capacitor is a special type of safety capacitor designed to fail open rather than fail short. The Y-class capacitor is there to remove high-frequency noise. Indeed, it is this capacitor that is the cause of the phantom voltage on the iron tip.

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A man's hands are shown holding a microphone capsule with a 3D-printed part on top of it, with a flared metal tube protruding from the plastic.

2025 Component Abuse Challenge: Playing Audio On A Microphone

Using a speaker as a microphone is a trick old enough to have become common knowledge, but how often do you see the hack reversed? As part of a larger project to measure the acoustic power of a subwoofer, [DeepSOIC] needed to characterize the phase shift of a microphone, and to do that, he needed a test speaker. A normal speaker’s resonance was throwing off measurements, but an electret microphone worked perfectly.

For a test apparatus, [DeepSOIC] had sealed the face of the microphone under test against the membrane of a speaker, and then measured the microphone’s phase shift as the speaker played a range of frequencies. The speaker membrane he started with had several resonance spikes at higher frequencies, however, which made it impossible to take accurate measurements. To shift the resonance to higher frequencies beyond the test range, the membrane needed to be more rigid, and the driver needed to apply force evenly across the membrane, not just in the center. [DeepSOIC] realized that an electret microphone does basically this, but in reverse: it has a thin membrane which can be uniformly attracted and repelled from the electret. After taking a large capsule electret microphone, adding more vent holes behind the diaphragm, and removing the metal mesh from the front, it could play recognizable music.

Replacing the speaker with another microphone gave good test results, with much better frequency stability than the electromagnetic speaker could provide, and let the final project work out (the video below goes over the full project with English subtitles, and the calibration is from minutes 17 to 34). The smooth frequency response of electret microphones also makes them good for high-quality recording, and at least once, we’ve seen someone build his own electrets. Continue reading “2025 Component Abuse Challenge: Playing Audio On A Microphone”

The two types of LED candle, side by side.

2025 Component Abuse Challenge: Heat Activated LED Candles

[Miroslav Hancar] wasn’t satisfied with abusing just a single component for our Component Abuse Challenge. He decided to abuse a whole assembly, in particular, some LED candles.

In this project, LEDs are abused as temperature sensors. When the temperature gets hot enough for long enough, the microcontroller will turn on its LEDs. How? A diode’s forward voltage is temperature-related. By monitoring the forward voltage, the microcontroller can infer the temperature and respond appropriately.

This particular project is really two projects in one, centered around a common theme, heat activation. The first version has four LEDs and, in response to heat, four LEDs flicker to simulate a real candle. The second version is also heat-activated, but it has only one LED. You can snuff out this LED by pinching the top of it with your fingers. You can see a demo of each version in the videos below.

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