Flexible Prototyping For E-Textiles That Doesn’t Cost An Arm And A Leg

Let’s face it: pretty much everything about e-textiles is fiddly. If wearables were easy, more people would probably work in that space. But whereas most circuit prototyping is done in two dimensions, the prototyping of wearables requires thinking and planning in 3D. On top of that, you have to figure out how much conductive thread you need, and that stuff’s not cheap.

[alch_emist] has a method for arranging circuits in 3D space that addresses the harsh realities of trying to prototype wearables. There’s that whole gravity thing to deal with, and then of course there are no straight lines anywhere on the human body. So here’s how it works: [alch_emist] made a bunch of reusable tie points designed to work with an adhesive substrate such as felt. They laser-cut a set of acrylic squares and drilled a hole in each one to accommodate a neodymium magnet. On the back of each square is a small piece of the hook side of hook-and-loop tape, which makes the tie points stay put on the felt, but rearrange easily.

We love the idea of prototyping with felt because it’s such a cheap and versatile fabric, and because you can easily wrap it around your arm or leg and see how the circuit will move when you do.

Not quite to this planning stage of your next wearable project? Magnets and conductive thread play just as well together in 2D.

A Model Of Dry Humor

If you want to see a glorious combination of model bananas in a treehouse mixed with a lot of tongue-in-cheek humor, you will appreciate [Studson]’s build video. Video also after the break. He is making an homage to Donkey Kong 64 from 1999, which may be a long time ago for some folks’ memory (Expansion Pak). Grab a piece of your favorite banana-flavored fruit and sit tight for joke delivery as dry as his batch of baked bark.

The treehouse uses a mixture of found material and crafting supplies. In a colorful twist, all the brown bark-wielding sticks are green, while the decorative greenery came from a modeling store shelf. It all starts with a forked branch pruned from the backyard and a smooth-sided container lid that might make you look twice the next time you nuts are buying a bin of assorted kernels. If you thought coffee stirrers couldn’t be used outside their intended purpose, prepare to have your eyes opened, but remember to wear eye protection as some of the wood clippings look like they could achieve escape velocity. The key to making this look like an ape abode, and not a birdhouse, is the color choices and finishing techniques. Judging by the outcome and compared to the steps, making a model of this caliber is the sign of an expert.

If you wish to binge on wooden Donkey Kong, we can grant your desire, but if you prefer your treehouses life-sized, this may launch your imagination.

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Waterslide Decals For Wingding Keycaps

We know this feeling all too well [YOHON!] spent $340 building, lubing, and filming a custom keyboard and it still wasn’t perfect until they got the keycaps sorted. They bought blank ‘caps because they’re awesome, but also because they wanted to make their own custom ‘caps for all those painstakingly lubed and filmed Gateron yellows. At first [YOHON!] thought about doing it DIY dye-sublimation style with a hair straightener and polyimide tape, but that is too permanent of a method. Instead, [YOHON!] wanted room to experiment, make changes, and make mistakes.

Eventually, [YOHON!] learned about waterslide decals and settled on doing them that way. Every step sounds arduous, but we think it was way worth it because these look great. Since [YOHON!] wanted the keyboard to be weird, they designed a cute little symbol for each key which gives it a cryptic-but-accessible Wingdings feel.

We think these pictograms are all totally adorable, and we particularly like the owl for O, the volcano for V, and of course, the skeleton for X is a solid choice. Oh, and there’s a tiny fidget spinner knob to round out the cuteness. Designing and applying the keycaps took longer than the entire keyboard build, but you can check out the sped-up version after the break.

Want to just throw money at the keycaps problem? You may not want an entire keyboard full of cheeseburger and hot dog keycaps, but one or two fun keycaps are pretty cool to have. If you want to make your custom keycaps more permanent and don’t like the dye sublimation trick, try 3D printing them.

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Disposable Rocket Stove Keeps You Fueled In The Wild

Don’t know about you, but we can’t start the day without coffee and a shower. If you were to drag us on some overnight trip into the wilderness, we could probably forego the shower for a day, but we will be a grumpy trail mate without some kind coffee, even instant.

Yes, if you were to get us on an overnight outdoor adventure, we would insist on bringing along a couple of these little disposable, self-destructing rocket stoves, if for no other reason than that we can have some coffee without having to forage for a bunch of firewood and build a whole regular-sized campfire. Don’t worry — we’ll share the water because there’s plenty of time built in. Per [smogdog], these Swedish torches will boil water in 20 minutes and burn for 60 — that’s enough time to make a coffee, a bowl of soup, and toast a single marshmallow before the fire consumes the scrap wood.

We love the use of bike chain as a burner to raise up the pot for fire ventilation. But our favorite bit has to be the dual-purpose packaging. It’s nice-looking, it’s informative, and it’s paper, so you can use it as a fire starter. Failing that, [smogdog] has a backup fire starter system — rubbing alcohol in a small spray bottle. Unwrap a protein bar and check out the demo video after the break.

Tired of the same old, boring trail foods? How about flat-pack pasta that morphs into fun shapes when you boil it?

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Tiny DeLorean Made From Lighters Is A Total Gas

There’s making stuff out of trash, and then there’s mind-blowing stuff like this: a DeLorean built from four disposable cigarette lighters and various other bits and bobs like wire sheathing and cotton bud sticks. If it weren’t for the video evidence embedded below, we would have never believed that [Ank Creative] or anyone else could have turned boxy acrylic into the fastback time machine we all know and love.

Is the back window the most important detail? Maybe.

[Ank Creative] seems to have wasted no parts of the lighters, and even saved themselves a bit of trouble by using curved scraps to make the wheel wells. After installing the windshield, we certainly didn’t expect them to saw the thing in half, but how else are they going to put in the little seats and the steering column when the gull-wing doors aren’t real?

This build is all about unbelievable craftsmanship and deft but daring use of hand tools. Although this totally qualifies as an open source how-to video, you’d have to be quite the sorcerer to pull this one off. Zoom past the break (if you haven’t already) and check out this amazing build.

Disposable lighters are dirt cheap, but they get the job done and you can always see how much gas is left in the tank. On the other hand, a refillable lighter is just that, and if you build it yourself, you can make it actuate like a cap gun.

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Shipping A CRT: Lessons Learned

Old CRT computer enthusiast [x86VileR] recently tracked down an IBM 5153 monitor for which he had been searching several years. Unfortunately shipping a heavy glass CRT isn’t easy. In fact, it took [VileR] three tries to get a functioning monitor delivered intact and working. The first one seemed reasonably protected in its packaging, but arrived so banged up that the CRT had become dislodged inside the monitor and the neck broke off! The second attempt was packaged even better, and he was sure it would arrive problem-free. Alas, it too arrived all banged up and broken.

This one clearly had superior packaging, so I find it difficult to account for this truly stupendous level of damage. The most promising theory is that several people jumped on it simultaneously, just before the delivery truck ran it over. As my friend put it, it would’ve arrived in better shape if he had just smashed it himself before boxing it up.

Double-boxing appears to be the answer, although it might result in a box too large to ship depending on your courier’s rules. Short of building custom wooden crates, do you have any packing tips for shipping heavy and fragile items? Thanks to [J.R. Dahlman] for sending us the tip.

Wireless MicroPython Programming With Thonny

I’ve been playing with a few MicroPython projects recently on several different embedded platforms, including a couple of ESP32 WiFi modules. There are various ways to program these modules:

  • Use a serial terminal and ampy (maintained by [devxpy] since being dropped by Adafruit in 2018).
  • If you use Pycom boards or WiFy firmware, there are the pymakr plugins for Atom and Visual Studio.
  • If you prefer the command-line like me, there is rshell by one of the top MicroPython contributors [Dave Hylands].

For over a year, I have been quite happy with rshell until I started working on these wireless nodes. Being lazy, I want to tinker with my ESP32 modules from the sofa, not drag my laptop into the kitchen or balcony to plug up a USB cable. Can’t I work with them wirelessly?

Well, you can use WebREPL. While its functional, it just didn’t strike my fancy for some reason. [Elliot] mentioned in a recent podcast that he’s using telnet to access his wireless nodes, but he’s using esp-link on an ESP8266, which means throwing another chip into the mix.

The Thonny IDE

I had all but given up when by chance I saw this video on the Dronebot Workshop channel about running MicroPython on the new Raspberry Pi Pico boards. Bill was using Thonny, a Python IDE that is popular in the education community. Thonny was introduced in 2015 by Aivar Annamaa of the University of Tartu in Estonia. Thonny was designed to address common issues observed during six years of teaching Python programming classes to beginners. If you read about the project and its development, you’ll see that he’s put a lot of effort into making Thonny, and it shows.

Leaning about Thonny got me curious, and after a little digging I discovered that it has WebREPL support for MicroPython right out-of-the-box. Although this is a new feature and classified as experimental, I found it reasonably stable to use and more than adequate for home lab use. Continue reading “Wireless MicroPython Programming With Thonny”