Misc Hacks

4137 Articles

Rubber Bands Can Secure Your Sanity

March 19, 2020 by 4 Comments

One of the greatest joys of being a child was figuring out that rubber bands make awesome sounds when they are plucked, and that the sound is easily changed by stretching the band to different lengths. For those of us who need firsthand experience to truly understand how the world works, these types of self-discovery are a pretty great way to learn about physics.

If you’re looking to build a physical music lesson or musical physics lesson into your burgeoning home school curriculum, look no further than the junk drawer, the broom closet, and the 3D printer. [Ham-made] used to stretch his bands across an empty tissue box, but came up with a much more professional implementation based on a broom handle. Check out this fat sound!

You don’t even need to find a spare broom handle, because none of this is permanent — the headstock piece with the hooks is meant to slide up and down to create cool sounds, and the tailpiece threads on in place of the broom bristles. Inside the tailpiece is a piezo disk and a 1/4″ jack so you can plug it in to your amp stack and start an impromptu jazz group. Just keep it under 10 people, okay?

You’ll need to mic your chanteuse, so keep the physics fun going with this plastic cup microphone.

Do You Smell What The Magic Chef Is Cookin’?

March 19, 2020 by 6 Comments

Automata are already pretty cool, but the ones that can fool us are something extraordinary. The legendary [Greg Zumwalt] has recently turned his toy-making attentions toward illusory automata, and we think he’s off to a great start with his admirable appetizer, the Magic Chef.

The Chef aims to please, and as long as he has the power to do so, he’ll keep offering dishes from his six-item menu of hamburger, hot dog, pizza slice, BLT, sunny-side-up egg, and banded gelatinous chunk we can’t quite identify. Amazingly, this one-man restaurant does everything with a single 6VDC gear motor, some magnets, and 58 printed parts including gears, cams, and levers. The way the food carousel moves on a sort of magnetic slip ring system is the icing on the cake.

If you want to whip up a Magic Chef of your own, all the STL files are available for take-out from the Instructables page. Hungry for more details? go wash up and get situated after the break, ’cause we’re serving up a demo video with some close-up views of the inner workings. Oh, and here’s some automata-brewed coffee for dessert.

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Can Lego Break Steel?

March 17, 2020 by 14 Comments

Betteridge’s Law of Headlines holds that any headline ending in a question mark can be answered with a resounding “No”. But as the video below shows, a Lego machine that twists steel asunder is not only possible, it’s an object lesson in metal fatigue. Touché, [Betteridge].

In pitting plastic against metal, the [Brick Experiment Channel] relied on earlier work with a machine that was able to twist a stock plastic axle from the Technics line of parts like a limp noodle. The steel axle in the current work, an aftermarket part that’s apparently no longer available, would not prove such an easy target.

Even after beefing up the test stand with extra Technics struts placed to be loaded in tension, and with gears doubled up and reinforced with extra pins, the single motor was unable to overcome the strength of the axle. It took a second motor and a complicated gear train to begin to deform the axle, but the steel eventually proved too much for the plastic to withstand. Round Two was a bit of a cheat: the same rig with a fresh axle, but this time the motor rotation was constantly switched. The accumulated metal fatigue started as a small crack which grew until the axle was twisted in two.

The [Brick Experiment Channel] is a fun one to check out, and we’ve featured them before. Along with destructive projects like this one, they’ve also got fun builds like this Lego playing card launcher, a Technic drone, and a Lego submarine.

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Using Additives For Better Performing Epoxy

March 17, 2020 by 13 Comments

Epoxy resins are an important material in many fields. Used on their own as an adhesive, used as a coating, or used in concert with fiber materials to make composites, their high strength and light weight makes them useful in many applications. [Tech Ingredients] decided to explore how combining basic epoxy resin with various additives can make it perform better in different roles.

The video primarily concerns itself with explaining different common additives to epoxy resin mixtures, and how they impact its performance. Adding wood flour is a great way to thicken epoxy, allowing it to form a bead when joining two surfaces. Microbeads are great to add if you’re looking to create a sandable filler. Other additive like metal powders lend the mixture resistance to degradation from UV light, while adding dendritic copper creates a final product with high thermal conductivity.

The video does a great job of not only explaining the additives and their applications, but also shares a few handy tips on best workshop practices. Things like triple-gloving and observing proper mixing order can make a big difference to your workflow and lead to better results.

We’ve seen practical applications of epoxy mixes before – with epoxy granite being a particularly popular material. Video after the break.

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Hot Wire Ribbon Cutter Ceremoniously Heats Up Productivity

March 16, 2020 by 8 Comments

Anyone who’s ever cut ribbon, grosgrain or otherwise, may be dismayed by the frayed edge. There are methods of avoiding this, like cutting the ribbon diagonally, or double-diagonally into a forked point, or cutting it straight across and cauterizing the threads with a lighter. But if you have a thirteen dozen baker’s dozens’ worth of goodies to festoon, ain’t nobody got time for that.

[IgorM92] made this hot wire ribbon cutter for his wife, who has a yummy-looking baking business. It combines the cutting and the heat-sealing into a single step by using the heating element from an old soldering iron. If you don’t have one of those, you could just as easily use the nichrome wire from an old hair dryer, a toaster, or wire-wound resistor.

Since the idea is essentially shorting a power source to heat up a wire, it should be done safely. [IgorM92] used a phone charger to condition mains power down to 5 V. There isn’t much else to the circuit, just a rocker switch, a power-indicating LED, and its resistor, but this simple project will no doubt save a lot of time and labor. Burn past the break to watch it ramp up production.

Nichrome wire is good for cutting foam, too. Here’s a bare-bones version that can be made in minutes.

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Digital Designer Teaches High School

March 15, 2020 by 6 Comments

We wish we had met [Mr. Mueller] when we were in high school. After 20 years as a digital design engineer, he decided to teach a digital electronics class at the high school level at LASA high school in Austin, Texas. He’s been doing it for seven years and has made his course material available via Google Docs.

Don’t let the high school level fool you. Topics range from simple electronics to Spice. There’s coverage of discrete devices, oscilloscopes, and Arduinos. There’s plenty of digital logic, of course, and a simple 16-bit microprocessor, too. There are labs for FPGAs using Verilog and talks about ARM. It’s pretty comprehensive and we wonder if they can really cram all this into a single school year. One thing we saw that caught our eye was the simulation of a transistor using Play-Doh. Turns out it isn’t an electrical simulation, but a simulation of how photolithography creates transistors. Still good stuff.

This would be great for teaching students of pretty much any age, even if you took only parts of it. It would also be worthwhile for self-study. We know how much work it takes to put something like this together, and we can’t commend [Mr. Mueller] and the LASA high school enough for making it available to everyone.

There is more and more course material out there at all levels and we think that’s a great thing. If you need something for a younger set, try a blindfold.