The In-Circuit SD Card Switch

June 8, 2014 by Brian Benchoff 20 Comments

SDISP

For nearly every problem, it’s possible to engineer a solution, even if you’re dealing with an extraordinarily niche problem that might only apply to yourself. [Joel] wanted to be able to program the microSD card in his BeagleBone with a new bootloader or file system without removing the SD card from the target board. This is a peculiar requirement, and it’s highly doubtful a product or even a circuit exists for such a function. This meant [Joel] would need to roll his own board to accomplish the task.

The board is remarkably simple, housing a single microSD socket, two expansion headers for a microSD sniffer for a computer and an embedded board, an FTDI header, and a pair of 4-bit multiplexer/demultiplexers. The operation of the device is fairly straightforward: send a signal down the FTDI cable, and the board switches the onboard SD card from one device to another.

[Joel] has a video of his screen that shows him pulling off in-circuit SD card reading and writing. You can check that out below.

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How A Maker Proposes

June 6, 2014 by James Hobson 30 Comments

proposal

[Sefi Attias] just sent us a heartwarming little video of how he proposed to his girlfriend [Tania] — using a little help from technology and other makers.

As a maker, [Sefi] was always building things which impressed [Tania], so he thought it was only fitting to make the proposal a one-of-a-kind maker experience.

He started by designing the engagement ring himself, to be 3D printed. It’s an amazingly complex little thing made up of the repeating words of the quote “I will betroth you to me forever”. It was almost too complex in order to print — but they managed to do it in wax, which allowed them to create a mold and then cast the final part in white gold. Once complete, they set a diamond in place to cap it all off.

The second step was the proposal, which was made possible using a quadrotor, a strip of RGB LEDs, and a long camera exposure. To show it off in real-time to [Tania] they setup a projector and screen on the side of the street, providing a surreal window into the park behind them. It was all made possible with the help from over 20 people from the XLN Makerspace and SkyLens (the quadrotor people).

Oh yeah, and she said yes.

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The Electrostatic Theory Of Metal Whiskers

May 27, 2014 by Brian Benchoff 90 Comments

wiskers Thanks to that wonderful ROHS stuff the EU passed more than a decade ago, we should be seeing a few high-profile failures of electronic components due to tin whiskers. These tiny hair-like extrusions of metal found most commonly in lead-free solder have destroyed billion dollar satellites and shut down nuclear reactors, despite no one knowing exactly how these whiskers form. Now there’s a new theory of metal whisker formation (abstract, unless you have access to APS) that actually has predictive power. Here’s the free version of the paper

[V. G. Karpov] from the University of Toledo suggest these whiskers are formed by differences in charge induced by metallurgical anomalies – contamination, differences in the grain of the solder, and oxides. Because of the difference in charge, the whiskers are extruded, for lack of a better word, out from the surface of the solder.

The theory of whisker growth is generally consistent with observed rates of whisker growth and other properties. With this theory, it should even be possible to grow tin whiskers. Why anyone would want to do that other than, ‘because it’s cool’ is anyone’s guess, but there you go.

Running Minecraft On Two Routers

May 27, 2014 by Brian Benchoff 6 Comments

router

[CNLohr] is no stranger to running Minecraft on some weird hardware. Earlier, he built this Linux powered microscope slide… thing to toggle LEDs with redstone levers in Minecraft. Figuring if Minecraft could run on an AVR, he decided to try the same thing on a router, a TP-LINK TL-WR841N to be specific. Like the microscope slide running Linux, this proved to be an easy task. [CNLohr] had another router he could run Minecraft on, and this one could also punch wood. There really was only one thing for him to do.

Like the microscope slide and the wireless router, [CNLohr]’s CNC router is now running a Minecraft server. The phrase, “because it’s there” comes to mind. When connected to the CNC server, the player controls a snow golem (a snowman with a jack ‘o lantern head) with a carrot. Wherever the snow golem goes, the tool head follows, allowing him to carve objects in the world, and on a sheet of MDF secured in the CNC machine.

It’s certainly an odd build, but [CNLohr] was able to carve out a pixeley, blocky Hackaday logo with the snow golem controlled CNC machine. Code here, video below.

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The Automated Pickup Winding Machine

May 24, 2014 by Brian Benchoff 11 Comments

winder Back when electric guitars were a new thing, winding pickups was a very labor intensive and error-prone process. The number of windings could easily vary by a few hundred turns of wire, making the resulting pickup either anemic or much more powerful than the other pickups in the guitar. [Davide] is starting to wind his own pickups, and desiring a little more precision than simply guessing how many winds are on a coil he built an AVR coil winding machine.

The machine uses a DC gear motor running at 1200 RPM. A magnet is glued onto the motor shaft, and a hall effect sensor connected to an ATMega8 keeps track of how many windings are on the coil.

The interface is simple, using character LCD to display a wind counter, motor direction, and current motor speed. There are some useful features in this machine; slow start-up and automatic stop makes winding pickups much easier than the traditional home method of winding pickups with a sewing machine.

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Candle Powered Fan Keeps You Cool Using A Thermoelectric Generator

May 21, 2014 by James Hobson 62 Comments

This is a great example of using a thermoelectric generator for a project. [Joohansson] made both a functional, and aesthetically beautiful fan using components from a computer.

Thermoelectric generators (TEGs for high temperatures, and cheaper TECs for lower temperatures) are also called peltier elements, which look like small square pieces of ceramic with two wires sticking out of them. If you supply power to it, one side will become hot, and the other cold. The TECs [Joohansson] is using want a temperature difference of 68C between either sides. They are typically used for cooling electronics and even some of those cheap mini-fridges will make use of one with a giant heat sink on the hot side.

In addition, they can be used as an electric generator, thanks to the seebeck effect. If you can create a temperature differential between the two sides, you can generate electricity. Using a CPU heatsink, cooler, and fan, [Joohansson] was able to power a small DC fan using only a candle. It’s a brilliant demonstration of the seebeck effect.

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An Experiment To Test Radioactive Decay Varying Over Time

May 19, 2014 by Brian Benchoff 64 Comments

tritium_decay_experiment_black_box_electronics_top_view_IMG_3873

Here’s a hypothesis for you: radioactive decay varies over time, possibly with a yearly cycle. [Panteltje] decided to test this hypothesis, and so far has two year’s worth of data to comb over.

Radioactive decay can be easily detected with a photomultiplier tube, but these tubes are sensitive to magnetic fields and cosmic rays that would easily fly through just about any shielding [Pantelje] could come up with. Instead, the radiation in this setup is detected with simple photo detectors, pressed right up against a tritium-filled glass ampoule, a somewhat common lighting solution for fishing lures, watch faces, and compasses.

The experimental setup records the photo detectors, a temperature sensor, and a voltage reference, recording all the data to an EEPROM once an hour. All the important electronics are stuffed into a heatsinked, insulated, light-proof box, while the control electronics reside on a larger board with battery backup, alarm, indicator LEDs, and an RS232 connection.

After one year, [Pantelje] recorded the data and reset the experiment for another year. There are now two years worth of data available, ready for anyone to analyze. Of course, evidence that radioactive decay changes over the course of a few years would turn just about every scientific discipline on its head, so at the very least [Panteltje] has a great record of the output of tritium lights against the expected half-life.