Proofing Press Proves DIY Is A-OK

Back in the day when most people read the news on wood pulp, newspaper outfits would run off a test print on a small proofing press. This gave them a chance to check for typos before printing off thousands of newspapers on the real press.

These presses can be used for more than letterpress proofing, as [Paul] proves with this DIY version (YouTube, embedded below). They are simple machines that use a heavy roller on bearings to provide uniform pressure, so they’ll work for lino-cut printmaking and aquatint etchings, too.

The roller is the most important bit and is easily the most expensive part of a build like this one. [Paul]’s was fashioned by a UK machinist that he found through ebay. The total cost was £220 (~$300 USD), which is well below the thousand-pound mark where commercial machine prices start.

[Paul] made the base and handle out of plywood and CNC’d the side panels out of aluminium. These side panels contain bearings that hold the roller’s ends in place. As the roller moves back and forth, it slides along on another set of bearings the underside of the press. These bearings ride thin metal rails on the underside of the press so they don’t wear grooves into the wood over time.

[Paul]’s press looks fantastic and looks like it does a great job with everything he throws at it. Some uses require raising up the surface to be printed on to get a good transfer, so [Paul] might make it adjustable in the z-direction at some point in the future. Check out the build and walk-through video after the break.

If [Paul] looks familiar, it’s because we featured his equally impressive large-format book press last spring.

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Apple Watch Gets Custom Transparent Case

The Apple Watch was the tech company’s attempt to bring wrist computers into the mainstream. It’s naturally available in a variety of fits and finishes, but if you want something properly original, you’ve got to go custom. [Useless Mod] does just that with a clear case for the popular smartwatch.

The mod starts with a patient, careful disassembly of the watch – necessary given the delicate components inside. It’s achieved in the end with only having to drill out 1 screw and an unfortunately snapping of the crown wheel axle. However, [Useless Mod] presses on, and silicone casts the original Apple enclosure. The video goes over all the finer points, from degassing to using strips of acrylic plastic to act as runners. Once done, the silicone mold is used to produce a replica case in transparent epoxy, and the watch is reassembled.

The final result is impressive, with the case optically clear and showing off the watch’s internals. The look is improved by removing some of the original insulation tape to better reveal the PCBs inside. Unfortunately, the design of the watch, which is largely covered by a screen and heartbeat sensor, means it’s not the greatest choice for a clear case mod, but it works nonetheless. We’ve seen similar work before from [Useless Mod] too – like this transparent drone case for the Mavic Mini. Video after the break.

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Avoiding PCB Crosstalk

Now that it is relatively cheap and easy to create a PCB, it is a common occurrence for them to be used in projects. However, there are a lot of subtleties to creating high-performance boards that don’t show up so much on your 555 LED blinker. [Robert Feranec] is well-versed in board layout and he recently highlighted an animation on signal crosstalk with [Eric Bogatin] from Teledyne LeCroy. If you want a good understanding of crosstalk and how to combat it, you’ll want to see [Eric’s] presentation in the video below.

Simplifying matters, the heart of the problem lies in running traces close together so that the magnetic fields from one intersect the other. The math is hairy, but [Eric] talks about simple ways to model the system which may not be exact, but will be close enough for practical designs.

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Lenticular Lens Makes Things Invisible

Sure it is a cheap stage trick, but using a lenticular lens at the right angle and in front of the right background can render what’s behind it invisible. That’s not news, but [Ian] spent some time investigating how to make the best one he could. His instructions cover how to create your own with polycarbonate, the right lens, and some optically clear adhesive. You can see some details about the shield along with some demonstrations in the video below.

The first iteration of the design worked, but it had some distracting lines and curvatures. The second version uses a large sheet of polycarbonate and liquid adhesive to attach the lens. It looks much better.

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Physically Huge SD Card Technically Has Some Benefits

SD cards were developed and released just before the turn of the millenium. Since then, we’ve seen smaller formats, miniSD and microSD, become popular for portable devices. However, sometimes bigger is better. [Useless Mod] dared to dream that dream, and put together a (physically) gigantic SD card.

In card is a full 10x scale reproduction of a SanDisk Extreme Pro SD card,  complete with packaging, too. Built out of layers of laser cut MDF, it’s spray painted and given a high-quality label to complete the effect. The write protect slider instead serves in this case as a latch to open the assembly. Inside, there’s a simple regular SD card slot, wired up to the bigger card’s giant contacts made with copper tape. These interface with an huge 10x scale SD card slot, which acts as an adapter, allowing the giant SD to be used with regular hardware like cameras.

The giant SD might seem silly, but it has plenty of useful features. There’s flashing LEDs behind the label that make it easy to find if you drop it, along with an Apple Watch hidden inside that means it can be located using the Find My iPhone service. We’d have loved if it featured a RAID array full of 10 or more SD cards, as well, just to justify its enormous size. That said, [Useless Mod] points out that it’s big enough to keep a DSLR dry in a rainstorm when fitted to the hotshoe, so there’s that.

It’s a fun build, not a serious one, but one that we enjoyed on its merits. We suspect that, regardless of the card inside, you’ll have little luck recording at 4K with such long wire lengths in play. If you’ve ever had more normal compatability problems with the format, consider that it could be size causing your issues. Video after the break.

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Collapsible Pattern Projector Is A Bright Idea

It’s fantastic that we’re living in the age of downloadable PDF patterns, it really is. But printing out a bunch of sheets of paper and taping them together is a tedious and tiresome process that can introduce error right from the start. This goes for any type of pattern, from sewing to R/C planes.

[Quinn]’s quarantine project is designed to cover both of those and everything in between. It’s a pattern projector made from stuff already on hand — a couple of offset projectors to scavenge parts from, and a large, trapezoidal mylar mirror from an old rear projection TV. At maximum zoom it projects a 4′ x 3′ image onto the tabletop, which sounds perfect for a whole lot of sewing patterns. At minimum zoom, the projected image fits on a foam core board.

We love that this dreamy setup can be stowed away so easily on hooks in the ceiling. [Quinn] had to perform a few hacks to make it all work together, including fabricating a bracket and some adjustable ties to hold the mirror aloft at just the right correct angle.

Need something smaller? Check out this Pi-powered pocket projector. Want a cinema-quality setup? You just have to find the right auctions.