Teardown

548 Articles

A Close Look At How Flip-Dot Displays Really Work

March 3, 2023 by 19 Comments

[Mike Harrison] has an upcoming project which will combine a large number of flip-dot displays salvaged from buses. [Mike] thought he knew how these things worked, and had a prototype PCB made right away. But while the PCB was being manufactured, he started digging deeper into the flip-dot’s flipping mechanism.

As he dismantled one of the flip-dots, he realized there was a lot going on under the hood than he realized. The dots are bistable — staying put when power is removed. This is achieved with a U-shaped electromagnet. The polarity of a driving pulse applied to the coil determines which way to flip the dot and saturates the electromagnet’s core in the process. Thus saturated, each dot is held in the desired position because the black side of the dot is made from magnetic material. But wait, there’s more — on further inspection, [Mike] discovered another permanent magnet mounted in the base. He’s not certain, but thinks its job is to speed up the flipping action.

Besides curiosity, the reason [Mike] is studying these so closely is that he wants to build a different driver circuit to have better and faster control. He sets out to better understand the pulse waveform requirements by instrumenting a flip-dot and varying the pulse width and voltage. He determines you can get away with about 500 us pulses at 24 V, or 1 ms at 12 V, much better that the 10 ms he originally assumed. These waveforms result in about 60 to 70 ms flip times. We especially enjoyed the slow-motion video comparing the flip at different voltages at 16:55 in the video after the break.

[Mike] still has to come up with the optimum driving circuit. He has tentatively has settled on a WD6208 driver chip from LCSC for $0.04/ea. Next he will determine the optimum technique to scale this up, deciding whether going for individual pixel control or a multiple sub-array blocks. There are mechanical issues, as well. He’s going to have to saw off the top and bottom margin of each panel. Reluctant to unsolder the 8500+ joints on each panel, his current idea is to solder new controller boards directly onto the back of the existing panels.

This video is a must-watch if you’re working on drivers for your flip-dot display project, and we eagerly look forward to any future updates from [Mike]. We also wrote about a project that repurposed similar panels a couple of years ago. There are a few details that [Mike] hasn’t figured out, so if you know more about how these flip-dots work, let us know in the comments below.

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A Loving Look Inside Vacuum Fluorescent Displays

February 26, 2023 by 20 Comments

Everyone knows we’re big fans of displays that differ from the plain old flat-panel LCDs that seem to adorn most devices these days. It’s a bit boring when the front panel of your widget is the same thing you stare at hour after hour while using your phone. Give us the chunky, blocky goodness of a vacuum fluorescent display (VFD) any day of the week for visual interest and retro appeal.

From the video below, it seems like [Posy] certainly is in the VFD fandom too, rolling out as he does example after example of unique and complicated displays, mostly from audio equipment that had its heyday in the 1990s. In some ways, the video is just a love letter to the VFD, and that’s just fine with us. But the teardowns do provide some insights into how VFDs work, as well as suggest ways to tweak the overall look of a VFD.

For example, consider the classy white VFDs that graced a lot of home audio gear back in the day. It turns out, the phosphors used in those displays weren’t white, but closer to the blue-green color that VFDs are often associated with. But put a pink filter between the display and the world, and suddenly those turquoise phosphors look white. [Posy] does a lot of fiddling with the stock filters to change the look of his VFDs, some to good effect, others less so.

As for the internals of VFDs, [Posy]’s look at a damaged display reveals a lot about how they work. With a loose scrap of conductor shorting one of the cathodes inside the tube, the damaged VFD isn’t much to look at, and is beyond reasonable repair, but it’s kind of cool to examine the spring mechanisms that take up slack as the cathodes heat up and expand.

Thanks to [Posy] for this heartfelt look into the VFDs of yesterday. If you need more about how VFDs work, we’ve covered that before, too.

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German Air Force Surplus Teardown

February 23, 2023 by 11 Comments

It isn’t clear to us how [mrsylvain59] came into possession of a late-model piece of military gear from the German airforce, but we enjoyed watching the teardown below anyway. According to the documentation, the thing has a huge price tag, although we all know that the military usually pays top dollar for various reasons, so we are guessing the cost of the parts is quite a bit less than the price tag.

We don’t think [mrsylvain59] was sure what the amplifier (verstärker is German for amplifier) does. However, we recognized it as an avionics box from a UH-1 helicopter. We aren’t sure of its exact function, but it is classified under “Automatic Pilot Mechanisms and Airborne Gyro Components.”

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Retro Gadgets: Make Your Scope Dual Channel

February 21, 2023 by 32 Comments

We live in a time when having an oscilloscope is only a minor luxury. But for many decades, a good scope was a major expense, and almost no hobbyist had a brand new one unless it was of very poor quality. Scopes were big and heavy and, at the price most people were willing to pay, only had a single channel. Granted, having one channel is better than having nothing. But if the relative benefit of having a single channel scope is 10 points, the benefit of having two channels is easily at least 100 points. So what was a poor hacker to do when a dual-trace or higher scope cost too much? Why, hack, of course. There were many designs that would convert a single trace scope into a poor-quality multichannel scope. Heathkit made several of these over the years like the ID-22, the ID-101, and the ID-4101. They called them “electronic switches.” The S-2 and S-3 were even earlier models, but the idea wasn’t unique to Heathkit and had been around for some time.

For $25, you could change your scope to dual trace!

There were two common approaches. With alternative or alt mode, you could trigger a sync pulse and draw one trace. Then trigger again and draw the second trace with a fixed voltage offset. If you do this fast enough, it looks like there are two traces on the screen at one time. The other way is to rapidly switch between voltages during the sweep and use the scope’s Z input to blank the trace when it is between signals. This requires a Z input, of course, and a fast switching clock. This is sometimes called “chopper mode” or, simply, chop. This wasn’t just the realm of adapters, though. Even “real” analog scopes that did dual channels used the same methods, although generally with the benefit of being integrated with the scope’s electronics.

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Watch Sony Engineers Tear Down Sony’s VR Hardware

February 19, 2023 by 22 Comments

Teardowns are great because they let us peek not only at a product’s components, but also gain insight into the design decisions and implementations of hardware. For teardowns, we’re used to waiting until enthusiasts and enterprising hackers create them, so it came as a bit of a surprise to see Sony themselves share detailed teardowns of the new PlayStation VR2 hardware. (If you prefer the direct video links, Engineer [Takamasa Araki] shows off the headset, and [Takeshi Igarashi] does the same for the controllers.)

The “adaptive trigger” module responsible for the unique feedback.

One particularly intriguing detail is the custom tool [Araki] uses to hold the headset at various stages of the disassembly, which is visible in the picture above. It looks 3D-printed and carefully designed, and while we’re not sure what it’s made from, it does have a strong resemblance to certain high-temperature SLA resins. Those cure into hard, glassy, off-yellow translucent prints like what we see here.

As for the controller, we get a good look at a deeply interesting assembly Sony calls their “adaptive trigger”. What’s so clever about it? Not only can it cause the user to feel a variable amount of resistance when pulling the trigger, it can even actively push back against one’s finger, and the way it works is simple and effective. It is pretty much the same as what is in the PS5 controller, so to find out all about how it works, check out our PS5 controller teardown coverage.

The headset and controller teardown videos are embedded just below. Did anything in them catch your interest? Know of any other companies doing their own teardowns? Let us know in the comments!

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Anatomy Of A Fake CO2 Sensor

February 18, 2023 by 47 Comments

The pandemic brought with it a need to maintain adequate ventilation in enclosed spaces, and thus, there’s been considerable interest in inexpensive C02 monitors. Unfortunately, there are unscrupulous actors out there that have seen this as a chance to make a quick profit.

Recently [bigclivedotcom] got one such low-cost CO2 sensor on his bench for a teardown, and confirms that it’s a fake. But in doing so he reveals a fascinating story of design decisions good and bad, from something which could almost have been a useful product.

Behind the slick color display is a PCB with an unidentified microcontroller, power supply circuitry, a DHT11 environmental sensor, and a further small module which purports to be the CO2 sensor. He quickly demonstrates with a SodaStream that it doesn’t respond to CO2 at all, and through further tests is able to identify it as an alcohol sensor.

Beyond the alcohol sensor he analyses the PSU circuitry. It has a place for a battery protection chip but it’s not fitted, and an error in the regulator circuitry leads to a slow drain of the unprotected cell. Most oddly there’s an entire 5 volt switching regulator circuit that’s fitted but unused, being in place to support a missing infra-red module. Finally the screen is an application-specific LCD part.

It’s clear some effort went in to the design of this unit, and we can’t help wondering whether it could have started life as a design for a higher-spec genuine unit. But as [Clive] says, it’s a party detector, and of little more use than as a project case and battery.

Need more dubious instrumentation? How about a magnetic field tester?

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Sol-20 Integrated Computer Teardown

February 14, 2023 by 19 Comments

[Action Retro] came into an antique Sol-20 computer and argues that it was the first totally integrated computer aimed at consumers that didn’t require you to buy or build some kind of terminal. These are fairly rare, so we appreciated the peek inside that you can see in the video below.

Sure, the Sol-20 wasn’t the very first computer out there in the market. It was, however, one of the first ones that didn’t need anything more exotic than a monitor to have a functional system (and the monitor was included). There were alternatives such as a Xerox Alto or a Wang 2200, but those had price tags that didn’t land them in your home. Even Apple, which would become famous for a turnkey system, was only producing the Apple I at that time. As the video points out, it was complete as long as you could build your own power supply and knew how to interface a keyboard — keeping in mind that keyboards were all wildly different in those days.

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