Hackaday Prize 2022: Recycled Tire Table Is Where The Rubber Meets The Road

May 18, 2022 by Kristina Panos 43 Comments

The problem with good inventions is that we usually end up with way too many of that particular widget lying around, which can cause all kinds of problems. Take the car tire, for instance. They were a great invention that helped spell the end of buggy whips and broken wagon wheels. But there are so many used-up tires about today that some people end up burning them in large piles, of all possible things.

Not [Vaibhav], who prefers to turn trash into utilitarian treasures. With little more than an old tire, some jute rope, and four plastic drink bottles, they made a sturdy, low-slung piece of furniture that could be used as a coffee table, a foot stool, or whatever life calls for.

Construction was fairly simple and involved stabilizing the hollow core with a round piece of cardboard glued to either side of the tire. Then came the jute rope and glue artistry, which hides any trace of the foundational materials. Finally, [Vaibhav] glued four plastic bottles to the bottom to act as legs. We think that steel cans would last longer and support more weight, but if plastic bottles are the only option, you could always fill them with dirt or sand.

Hackaday Prize 2022: Salvaged Pumps And Hoses Make A Neat Vacuum Pickup Tool

May 12, 2022 by Robin Kearey 6 Comments

Anyone who’s ever assembled a PCB full of tiny SMD parts will have found that tweezers are not always the best tool when it comes to accurate positioning. Thin, flat components like microcontrollers can be awkward to pick up securely, while small resistors and capacitors have a tendency of snapping out of your tweezers’ grip and flying off into the sunset (or your carpet). Vacuum pickup tools can be a great help, but the most convenient models, with an electric air pump and a foot switch, can be a bit expensive. [sjm4306] shows that it doesn’t have to be that way: he built his “VacPen” mostly from reused components.

At the heart of the project is a little vacuum pump with a pen-like device hooked up to it through a flexible hose. The tip of the pen holds a pickup nozzle that came from a cheap manual pick and place tool. Both the pump and pen were salvaged from some gas analysis instrument that [sjm4306] tore apart a long time ago; the pen is especially convenient since it comes with a built-in brush-like filter that can trap any debris or tiny parts that might be accidentally swallowed.

The VacPen controller is housed inside a neat 3D printed enclosure that holds a custom PCB with an ATtiny microcontroller. The pump can be operated either through a foot switch, or by pressing on the touch-sensitive pad on top of the enclosure. [sjm4306] made this by soldering a wire to a copper penny and sticking it on the inside of the lid: simple, effective and cheap.

As you can see in the video embedded below, the VacPen is perfectly capable of picking up any kind of SMD component, and just as importantly, immediately releasing it at the desired moment. If you’re new to SMD technology, we can recommend this tutorial by [Bil Herd] that covers vacuum tweezers as well. If you’re more into automating vacuum pickup tools, this cool robot might be of your interest.

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Hackaday Prize 2022: Vintagephone Links The Past To The Present (and Future)

May 11, 2022 by Kristina Panos 21 Comments

Brrrrrrrring! Movies and TV are one thing, but the siren song of a rotary phone ringing in the same room as you is one of those sounds you carry forever. Not old enough to remember them? Ah, so what? There’s no reason to lose these beauties to the annals of time. In fact, we think more old phones should be repurposed so that present and future generations can experience the finger-hookin’ good time of the rotary dial and the high-voltage peal of those brass bells.

That’s exactly what [Giulio Pons] has done with Vintagephone — turned a rotary phone into a digital assistant with an analog interface. He’s reused all the good bits like the rotary dial, the bells, the handset, and the hang-up switch and connected them up to a Wemos ESP8266 development board with a mini motor driver shield and a voltage booster to ring the bells.

When it’s all said and done, [Giulio] will be able to set an alarm by dialing in the time, ring a number to get the current time and date, and ring another number to get the weather forecast. Reminds us of our childhood pastime of calling Time and Temperature to get outside verification that time had, in fact, passed inside the house on those boring rainy days.

Follow along with [Giulio] as the Vintagephone comes to life in the logs, which already have some great instructions for doing a similar number to an old phone you may have lying around. You can find the code on GitHub.

Got some old tech lying around? Teach it some new tricks and enter the Reuse, Recycle, Revamp round of the 2022 Hackaday Prize!

A vape pen, broken into parts, all laid out on a cutting mat

2022 Hackaday Prize: Disposable Vape Pens Turned Project Parts

May 5, 2022 by Arya Voronova 50 Comments

Disposable vape pens, a sub-genre of electronic cigarettes, have been a fad for a few years now – they’re small self-contained devices with a rechargeable battery and some vape liquid inside. As the battery discharges and the liquid runs out, the entire vape pen is typically thrown out. [Dimitar] wants to change that, however, and teaches us how to reuse as much of the vape pen as possible — as yet another underappreciated source for parts we can use in our projects.

In an extensive worklog, he breaks down and documents a vape pen’s inner workings, coupled with a video we’ve placed below the break showing ways to disassemble them. In these, he shows how we can reuse the casing and the plastic parts, should any of us be interested in a project that happens to fit the e-cig form factor. Attention is paid to the sensor that triggers the evaporation — it may look like a microphone, but is actually a purpose-built pressure-sensor with a high-side switch! He tears into one of these in a separate video, showing how to reuse it as a capacitive touch controller. He also aiming to assemble a small database of related resources on GitHub, currently, hosting the files for the protection circuit he developed as part of his recommendations for safely reusing vape pen Li-ion batteries.

[Dimitar]’s journey is ongoing, and we can’t wait to see some fun uses for these components that he will certainly stumble upon on his way! For instance, here’s a hacker using an e-cig battery to power a pair of RGB LED-adorned sunglasses, replacing the AAAA battery they originally came with. We’ve seen hackers make guides on reusing each and every part of microwave ovens, printers and laptops, and we ourselves have talked about reusing ATX power supplies and computer mice.

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2022 Hackaday Prize: ArmaLamp Provides Light, No Matter What

May 4, 2022 by Tom Nardi 35 Comments

Instant access to electric light is a luxury that most of us take for granted, but in times of crisis, the power is often the first thing to go. So whether you’re worried about a natural disaster or the outbreak of war, a reliable source of light is a must-have in your emergency kit. Creator [bobricius] calls his is ArmaLamp the “Armageddon resistant night lamp”, and while we’re not eager to test that particular claim, it certainly looks robust enough to get you through some tough times.

The basic idea behind the ArmaLamp is to make a light source so simple that, outside of being physically destroyed, it can’t fail. That means deleting the mechanical power switch and designing the circuit so the LED light will kick on automatically in the dark. Rather than using a traditional rechargeable battery, the solar powered ArmaLamp stores its charge in a 10 farad supercapacitor that can be charged and depleted daily without having to worry about long-term degradation.

Charging the ArmaLamp with a simple solar cell is clearly out of the question as it would represent not just a single point of failure, but a particularly fragile one at that. Instead, [bobricius] is using an array of six BPW34 photodiodes that come in a hard plastic package. Combined with an efficient driver circuit that can run the LED even when the supercap is down to 0.3 V, leaving the ArmaLamp outside during the day should provide you with four hours of ultra-reliable light every night.

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A small PCB with an OLED screen showing a Dinosaur Game

Hackaday Prize 2022: RunTinyRun Is A Fully Solar-Powered, Portable Dinosaur Game

April 29, 2022 by Robin Kearey 7 Comments

Fully solar-powered handheld gadgets have so far mostly been limited to ultra-low power devices like clocks, thermometers and calculators. Anything more complicated than that will generally have a battery and some means to charge it. An entirely solar-powered video game console is surely out of reach. Or is it? As [ridoluc] shows, such a device is actually possible: the RunTinyRun gets all its power directly from the Sun.

To be fair, it’s not really a full-fledged game console. In fact it doesn’t even come close to the original Game Boy. But RunTinyRun is a portable video game with an OLED display that’s completely powered by a solar panel strapped to its back. It will run indefinitely if you’re playing outside on a sunny day, and if not, letting it charge for a minute or two should enable thirty seconds of play time.

The game it runs is a clone of Google’s Dinosaur Game, where you time your button presses to make a T-Rex jump over cacti. As you might expect, the game runs on an extremely minimalist hardware platform: the main CPU is an ATtiny10 six-pin micro with just 1 kB of flash. The game is entirely written in hand-crafted assembly, and takes up a mere 780 bytes. A 0.1 farad supercap powers the whole system, and is charged by a 25 x 30 mm² solar cell through a boost converter.

RunTinyRun is a beautiful example of systems design within strict constraints on power, code size and board area. If you’re looking for a more capable, though slightly less elegant portable gaming console, have a look at this solar-powered Game Boy.

Hackaday Prize 2022: Glass Tube Solar Thermionic Converters

April 27, 2022 by Lewin Day 13 Comments

Typically, if you want to convert solar energy into electrical energy, you use either photovoltaic (PV) cells, or you use the sunlight to create steam to turn a turbine. Both of these methods are well-established and used regularly in both small- and grid-scale applications. However, [Nick Poole] wanted to investigate an alternative method, using thermionic converters for solar power generation.

[Nick] has been gearing up to produce various styles of vacuum tubes, and noted that the thermionic effect that makes them work could also be used to generate electricity. They are highly inefficient and produce far less power than a photovoltaic solar cell, meaning they’re not in common use. However, as [Nick] notes, unlike PV cells etched in silicon, a thermionic converter can be built with basic glassworking tools, requiring little more than a torch, a vacuum pump, and a spot welder.

Experiments with a large lens to focus sunlight onto a 6V3A diode tube showed promise. [Nick] was able to generate half a volt, albeit at a tiny current, with the design not being optimized for thermionic conversion. Further experiments involved electrically heating a pair of diode tubes, which was able to just barely light an LED at 1.7 V and a current of 7.5 uA. The conversion efficiency was a lowly 0.00012%, around 5 orders of magnitude worse than a typical PV cell.

[Nick]’s hope is that he can produce a tube designed specifically to maximize thermionic conversion for energy generation purposes. It’s likely there is some low-hanging fruit in terms of gains to be made simply by optimizing the design for this purpose, even if the technique can’t compete with other solar generation methods.

In any case, we’re eager to see what [Nick] comes up with! We love to see makers building tubes in their own home workshops.

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