The Hackaday Prize

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Hackaday Prize 2023: Circuit Scout Lends A Hand (Or Two) For Troubleshooting

August 11, 2023 by 13 Comments

Troubleshooting a circuit is easy, right? All you need is a couple of hands to hold the probes, another hand to twiddle the knobs, a pair of eyes to look at the schematic, another pair to look at the circuit board, and, for fancy work, X-ray vision to see through the board so you know what pads to probe. It’s child’s play!

In the real world, most of us don’t have all the extra parts needed to do the job right, which is where something like CircuitScout would come in mighty handy. [Fangzheng Liu] and [Thomas Juldo]’s design is a little like a small pick-and-place machine, except that instead of placing components, the dual gantries place probes on whatever test points you need to look at. The stepper-controlled gantries move independently over a fixture to hold the PCB in a known position so that the servo-controlled Z-axes can drive the probes down to the right place on the board.

As cool as the hardware is, the real treat is the software. A web-based GUI parses the PCB’s KiCAD files, allowing you to pick a test point on the schematic and have the machine move a probe to the right spot on the board. The video below shows CircuitScout moving probes from a Saleae logic analyzer around, which lets you both control the test setup and see the results without ever looking away from the screen.

CircuitScout seems like a brilliant idea that has a lot of potential both for ad hoc troubleshooting and for more formal production testing. It’s just exactly what we’re looking for in an entry for the Gearing Up round of the 2023 Hackaday Prize.

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2023 Hackaday Prize: A Reinvented Solar Tracker

August 9, 2023 by 35 Comments

It probably goes without saying that solar panels need to be pointed at the sun for optimal performance. The tricky bit is that the sun has a funny habit of moving on you. For those with a solar panel on their balcony or garden, mysoltrk tracks the sun to get the most out of a small solar panel.

[Fulvio] built the tracker to be solid, low cost, and sturdy enough to survive outdoors, which is quite a tall order. Low cost meant WiFi and GPS were out. The first challenge was low-cost linear actuators that were 3D printed with a mechanism to lock the shaft. An N20 6 volt 30 RPM geared motor formed the heart of the actuator. Four photo-resistors inside a printed viewfinder detect where the sun is, allowing the system to steer the array to get equal values on all the sensors. An Arduino Nano was chosen as it was low power, low cost, and easy to modify. A L298N h-bridge drives the motors, and a shunt is used instead of limit switches to reduce costs further.

There are a few other clever tricks. A voltage divider reads the power coming off the panel so the circuit doesn’t brown out trying to move the actuators. The load can also be switched off via an IRL540n. As of the time of writing, only the earlier versions of the code are up on GitHub, as [Fulvio] is still working on refining the tracking algorithm. But the actuators work wonderfully. We love the ingenuity and focus on low cost, which probably explains why mysoltrk was selected as a finalist in the 2023 Hackaday Prize Green Hacks challenge.

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Hackaday Prize 2023: Machining Metals With Sparks

August 8, 2023 by 3 Comments

Working with metals can present a lot of unique challenges even for those with a fairly well-equipped shop. Metals like aluminum and some types of steel can be cut readily with grinders and saws, but for thick materials or some hardened steels, or when more complex cuts need to be made, mechanical cutting needs to be reconsidered in favor of something electric like electrical discharge machining (EDM) or a plasma cutter. [Norbert] has been on the path of building his own EDM machine and walks us through the process of generating a spark and its effects on some test materials.

Armed with a microscope, a homemade high-voltage generator, drill bit, and a razor blade to act as the workpiece, [Norbert] begins by experimenting with electrical discharges by bringing the energized drill bit close to the razor to determine the distance needed for effective electrical machining. Eventually the voltage is turned up a bit to dive into the effects of higher voltage discharges on the workpiece. He also develops a flushing system using de-ionized water, and then finally a system to automate the discharges and the movement of the tool.

While not a complete system yet, the videos [Norbert] has created so far show a thorough investigation of this metalworking method as well as some of the tricks for getting a setup like this working. EDM can be a challenging method for cutting metal as we’ve seen before with this similar machine which uses wire as the cutting tool, but some other builds we’ve seen with more robust electrodes have shown some more promise.

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Hackaday Prize 2023: LoShark, The Radio Debugger For LoRa

August 6, 2023 by 24 Comments

LoRa, the Long Range wireless protocol is pretty great for trickling data across long distances. There are some great embedded devices based around STM32, NRF52, and ESP32 microcontrollers. What’s been missing for quite a while is a device that allows for full access to a LoRa radio from a more capable CPU. The wait may be over, as there’s now the LoShark. It’s a USB key form factor, with a MIPS processor running a real Linux kernel. Cool!

The way debugging works is interesting, too. The team at SudoMaker is working on their Resonance runtime, which allows interacting with the onboard sx126x radio chip using JavaScript code. That chip can both send and receive, so this device should be capable of more than just capturing traffic. And if JavaScript isn’t your thing, the Linux system on the device means you can knock yourself out with C or C++ code. Who knows, we may even see Meshtastic running on this thing some day.

If this gets you excited, it’s already available for order for a reasonable $59.99. The LoShark ships in 433, 868, and 915 megahertz versions. It’s a really slick looking device, and maybe worth your time to check out. Enjoy!

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Hackaday Prize 2023: One-Handed Soldering With The Solder Sustainer

August 4, 2023 by 48 Comments

For a lot of us, soldering has become so ingrained that it’s muscle memory. We know exactly when the iron is hot enough, how long to leave the tip in contact with the joint to heat it up, and exactly where to dab in the solder to get it to flow. When you’re well-practiced it can be a beautiful thing, but for those who don’t do it frequently, soldering can be frustrating indeed.

The “Solder Sustainer” looks like it just might be aimed at solving that problem, as well as a few others. It comes to us from [RoboticWorx], and while it looks a little like the love child of a MIG welder and a tattoo machine, it’s got a lot going for it. The idea is to make soldering a one-handed task by combining the soldering iron and a solder wire feeder into one compact package. The solder feeder is very reminiscent of a filament extruder on a 3D printer, using a stepper to drive spring-loaded pinch wheels, which forces the solder down a curved 3D-printed tube that directs it toward the tip. The pancake stepper is driven by an ESP32, which also supports the touch sensor that lets you advance the solder. The whole thing can be powered off a USB-C power supply, or using the onboard USB charger that can be connected in line with the soldering iron supply.

The video below shows Solder Sustainer in use. Yes, we know — some of those joints look a little iffy. But that seems to have more to do with technique than with the automatic solder feed. And really, in situations where you’ve previously wished for a third hand while soldering, this would probably be just the thing.

The Solder Sustainer is an entry in the “Gearing Up” round of the 2023 Hackaday Prize. If you’ve got an idea for a tool, jig, fixture, or instrument that makes hacking easier, we want to know about it. But you’d better hurry — the round ends on August 8.

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Hackaday Prize 2023: Green Hacks Finalists

August 4, 2023 by No comments

Time and tide wait for no hacker, even if they happen to spend their spare time working on the sort of eco-friendly projects that qualified for the Green Hacks challenge of the 2023 Hackaday Prize. This environmentally conscious round ended last month, and after plenty of carbon-neutral debate, our panel of judges have settled on their ten favorite projects.

As a reminder, the following projects will not only receive a $500 cash prize, but will move on to the Finals. They’ll then have until October to put the finishing touches on their creations in an effort to claim one of the final six awards, which includes the Grand Prize of $50,000 and a residency at the Supplyframe DesignLab. Although there can only be ten finalists for each round of the Hackaday Prize, we’d like to thank everyone who put the time and effort into submitting their Green Hacks. We’ve only got one Earth, and we’re all going to have to work together if we want to make sure it stays beautiful for future generations.

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Hackaday Prize 2023: Meet The Assistive Tech Finalists

July 19, 2023 by 8 Comments

If you’re still toiling away at your entry for the Gearing Up Challenge of the 2023 Hackaday Prize, don’t panic! No, you haven’t lost track of time — due to some technical difficulties we had to delay the final judging for the Assistive Tech Challenge that ended May 30th.

Today we’re pleased to announce that all the votes are in, and we’re ready to unveil the ten projects that our panel of judges felt best captured the spirit of this very important challenge. Each of these projects will take home $500 and move on to the final round of judging. There are few more noble pursuits than using your talents to help improve the lives of others, so although we could only pick ten finalists, we’d like to say a special thanks to everyone who entered this round.

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