Sixi 2, An Open Source 3D Printable 6 Axis Robot Arm

October 28, 2019 by Gerrit Coetzee 5 Comments

[Dan Royer] is taking some inspiration from Prusa’s business and is trying to build the same sort of enterprise around open source 3D printable robot arms. His 6 axis robot arm is certainly a strong first step on that road.

As many people have learned, DIY robot arms are pretty difficult. [Dan]’s arm has the additional complexity of being 3D printable with the ambitious goal of managing a 2kg payload at 840mm of reach. He’s already made significant progress. There’s a firmware, set of custom electronics, and a Fusion 360 project anyone can download and checkout. You can even control it with an Xbox controller.

The main board is an Arduino shield which outputs step and direction signals to stepper drivers. The gears are cycloidal and it appears there’s even some custom machining going on. When the parts are all laid out it becomes clear just how much effort has been put into this design.

It should be a pretty nice robot and might finally spur some of us to build the Iron Man style robot assistants we’ve always wanted. You can see the robot in action after the break.

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Building A Laser Head With High Speed, High Resolution

October 22, 2019 by Lewin Day 9 Comments

A test exposure on cyanotype paper shows off the prototype’s resolution, around 100 microns.

Typically, when it comes to scanning a laser, it’s done with galvos or a rotating mirror assembly. However, these methods can be slow and cumbersome, or restricted due to existing patents. [Rick] aimed to find an alternative solution with the Hexastorm project, using a rotating prism to build a high speed, high resolution laser head.

The project currently uses a Beaglebone for the brains, with a polygon motor sourced from a photocopier used to rotate the prism at over 20,000 rpm. The project aims to be a proof of concept for rotating prism technology, which can then be adapted to specific tasks. With the promise of high speed and high resolution, the system could be used in fields as diverse as PCB manufacture, 3D resin printing, and even virtual reality displays. [Rick] explores these potential markets in a pitch deck, comparing to existing solutions in the marketplace.

If you’re interested in high performance optical systems, [Rick]’s work makes compelling reading. It’s not the first time we’ve explored cutting edge laser hacks, either. Video after the break. Continue reading “Building A Laser Head With High Speed, High Resolution” →

Hackaday Prize China Finalists Announced

October 15, 2019 by Jenny List 3 Comments

In the time since the Hackaday Prize was first run it has nurtured an astonishing array of projects from around the world, and brought to the fore some truly exceptional winners that have demonstrated world-changing possibilities. This year it has been extended to a new frontier with the launch of the Hackaday Prize China (Chinese language, here’s a Google Translate link), allowing engineers, makers, and inventors from that country to join the fun. We’re pleased to announce the finalists, from which a winner will be announced in Shenzhen, China on November 23^rd. If you’re in Shenzen area, you’re invited to attend the award ceremony!

All six of these final project entries have been translated into English to help share information about projects across the language barrier. On the left sidebar of each project page you can find a link back to the original Chinese language project entry. Each presents a fascinating look into what people in our global community can produce when they live at the source of the component supply chain. Among them are a healthy cross-section of projects which we’ll visit in no particular order. Let’s dig in and see what these are all about!

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Shapeshifter – An Open Source Drum Machine

October 13, 2019 by Lewin Day 2 Comments

With microcontrollers growing ever more powerful each new generation, things that were mere pipedreams before are now readily possible. The Shapeshifter drum machine is a perfect example.

Shapeshifter’s design is open-source, with everything available on Github for the curious musical tinkerers out there. The device is built around a PCB with only through-hole components, making assembly easy for even the least experienced enthusiasts out there. A Teensy 3.6 is then slotted into the socket on the board, providing 180MHz of grunt to run the show. It’s an excellent choice, as the Teensy platform has a huge range of libraries which make it simple to work with audio.

Being open-source, not only is it a cinch to make your own, but there’s plenty of room to remix the design to your personal tastes. There’s even a breadboarding area and the capability to add an expansion card for even more possibilities. Some users have even gone so far as to add displays and filter mods to really open things up.

We love a good drum machine at Hackaday, from the Amstrad-based to pocket-sized wonders. If you’ve got a build of your own, be sure to drop it in the tips line.

Portrait Painter Turns G-Code Into Artworks

October 11, 2019 by Lewin Day 5 Comments

Portrait painting is, by and large, a human endeavour. But, like any and all skills, there are machines ready and willing to take a crack at it. [Jose Salatino] has built just such a machine, and the results are impressive.

Samples of the artwork created by [Jose’s] portrait painter.

[Jose’s] portrait painter relies on a Cartesian CNC setup, with an X-Y gantry fitted with a retractable brush carrier. The carrier holds four brushes, allowing the device to paint with different sized strokes as per the artistic requirements. An algorithm is used to turn images into a series of brushstrokes, which are then turned into G-code to drive the system. Colors are mixed just like a human painter would, with the brush dipping into a series of paint pots. Using the hue-saturation-brightness (HSB) color system makes this easy.

While it’s much slower than your average printer, the goal here isn’t to create photorealistic images, but to create something with artistic appeal. The artworks painted by the ‘bot have a remarkable likeness to oil paintings by human artists, thanks to using similar techniques. We’re sure [Jose’s] experience as an oil painter helped out here, too.

We’ve seen other ‘bots produce custom artworks before, too. Video after the break.

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Dry Your Clothes In One Minute Or Less

October 7, 2019 by Sharon Lin 39 Comments

If you’re like most people, then washing clothes is probably a huge pain for you. Figuring out the odd number of minutes necessary to run a wash and dry cycle, trying desperately not to end up with clothes that are still wet, and worst of all having to wait so long for your clothes to be clean can be a real hassle.

One team of inventors decided to build Eleven, a dryer that dries and sanitizes clothes in a minute or less. As explained in their demo video, clothes are placed around the center tube and dried by the airflow initiated by Eleven. Fragrance and ozone is injected to prevent bacteria from causing bad smells.

The team experimented with ultrasonics and microwave-vacuum system, and ultimately decided to use a method that controls the flow of air within the fabric. A steam generator sprays the clothes with a disinfectant while a filter quarantines the chemicals to a receptacle within the device.

They also installed sensors to monitor the performance of the machine remotely, allowing users to track their clothes and the health of the machine even when they aren’t home. Something we’ve previously seen done in the DIY space.

It might not be the futuristic heat-free clothes dryer we were promised, but Eleven certainly looks like a step in the right direction.

Soldering Your Own Soldering Iron

October 6, 2019 by Sharon Lin 14 Comments

A device that even DIY enthusiasts don’t usually think to DIY is the humble soldering iron. Yet, that’s exactly what one Hackaday.io user did by building a USB-powered soldering pen with better performance than a $5 Chinese soldering pen.

The project draws inspiration from another Weller RT tip-based soldering pen by [vlk], although this project has a simpler display than an OLED. Slovakia-based maker [bobricius] was inspired by the DiXi ATSAMD11C14-based development board. The project uses the same 32-bit ATMEL ARM microcontroller with a USB bootloader, which makes updating the firmware a lot easier.

Two buttons control the heat (+/-) and the jack for the Weller RT soldering tip controls the power out with PWM. For the display, 20 Charlieplexed 3014 LEDs are used to show the temperature from 0-399. The last missing LED is left out since 5 GPIO pins can only drive 20 LEDs.

Assuming that the main heating controls stay the same as [vlk]’s project, the pen uses a current sensor and heating controller for PID control of a heating module, which connects to the SMT connector for the Weller RT soldering iron tip. The temperature sensor uses a an op-amp for amplification of the signal from a type K thermocouple.

While there aren’t currently GERBER files for the PCB yet, the project is based on the open-source OLED display soldering pen project by [vlk], whose schematic for the device is published.

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