Ferric Chloride Etching Chemistry

January 26, 2009 by Eliot 14 Comments

[ladyada] has republished an interesting snippet from the synthDIY mailing list. [David Dixon] discusses the actual chemistry behind ferric chloride based home circuit board etching. He concludes that ferric chloride is essentially a ‘one-shot’ oxidant. It can’t be regenerated and can be difficult to dispose of properly. The use of acidified copper chloride is a much better path and becomes more effective with each use, as long as you keep it aerated and top up the acidity from time to time. This etchant solution is actually the result of initially using hydrogen peroxide as an oxidant along with muriatic acid. You can see us using this solution in our etching how-to and while creating the board for our RGB lock. For more information on using hydrogen peroxide, check out [Adam Seychell]’s guide and this Instructable.

Aside: [ladyada] has added the receiver code to the Wattcher project page.

Wattcher, Twittering Kill A Watt Plans Posted

January 24, 2009 by Eliot 20 Comments

You probably saw [Phillip Torrone] and [Limor Fried]’s twittering Kill A Watt earlier this week. It was an entry in the Core77/Greener Gadgets Design Competition. We saw a little bit about how it was assembled, but now they’ve posted a full guide to assembling the hardware. Each Kill A Watt gets an XBee radio that transmits back to a receiver that logs the power usage. The difficult part when putting this design together was the XBee required 50mA when transmitting. This is well above the Kill A Watt’s internal power supply. They remedied this by adding a 10,000uF supercap to act as a rechargeable battery. The daily twittering is just a side-effect of the project. The Kill A Watts transmit every 2 seconds, so you’ll get a very accurate report of your power usage. This is a great project for renters who can’t permanently modify their power infrastructure. Each Kill A Watt can support quite a few appliances since they’re rated for 15A, ~1800W.

Road Sign Hacking

January 24, 2009 by Caleb Kraft 159 Comments

We’ve all seen these on the side of the road and wondered how we could change the message. It turns out that it is actually pretty easy. There’s a keypad inside for programming that is often still set with a default password of “DOTS”. Even if the password has been changed, you can reset it right there pretty quickly. We shouldn’t even need to warn you that it is illegal to tamper with these, so unless there really are zombies ahead, you probably shouldn’t mess with it.

[via Neatorama]

How-to: Bus Pirate V1, Improved Universal Serial Interface

January 22, 2009 by Ian 65 Comments

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We use the Bus Pirate to interface a new chip without writing code or designing a PCB. Based on your feedback, and our experience using the original Bus Pirate to demonstrate various parts, we updated the design with new features and cheaper components.

There’s also a firmware update for both Bus Pirate hardware versions, with bug fixes, and a PC AT keyboard decoder. Check out the new Hack a Day Bus Pirate page, and browse the Bus Pirate source code in our Google code SVN repository.

We cover the design updates and interface a digital to analog converter below.

Continue reading “How-to: Bus Pirate V1, Improved Universal Serial Interface” →

Programmable Scientific Calculator Watch

January 19, 2009 by Nick Caiello 17 Comments

When the band support on [David]’s Casio CFX-400 Scientific Calculator Watch finally broke after 10 years of use, he found it almost impossible to find another watch with the same functionality. Like any good engineer, [David] decided to design a watch to meet his needs. The result of his endeavors was the µWatch, a programmable watch based on a PIC24 with both RPN and Algebraic calculation modes. The watch runs open source software and is expandable thanks to a serial port, an ICSP programming port, and a spot for an infrared LED on the board. On his site, [David] shows how he made the first µWatch and offers kits for anyone who wants to build their own. We’ve been told that the next batch of kits will be made available in 1-2 weeks and are expected to sell out fast.

[Thanks Tomesz]

High Frequency Start Box

January 19, 2009 by Caleb Kraft 52 Comments

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When welding with an AC arc welder, it is often necessary to “scratch start” them to get the arc going. For those unfamiliar, it is just like it sounds. You drag the head across something just like a giant match. There are some that come with an arc stabilizer or “high frequency starter”. This is preferred, but they can be hard to find. [Bill] shows us how to make one of our own. Though you may have an easy enough time finding a big transformer, you might run into some difficulty finding the capacitors, and tungsten spark gaps. If you manage to get your hands on them, you can follow [Bill]’s schematic and build one of these starters for yourself.

ATtiny Breadboard Headers

January 18, 2009 by Eliot 22 Comments

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[Alex] was frustrated by the amount of time it took to start prototyping with an AVR ATtiny. To make things easier, he built headers that carry the 8 and 20 pin chips and plug directly into breadboards. The boards include a 6pin ISP header, resonator, pull-up resistor, reset, and blocking caps. The ATtiny2313 version also has a serial connection header. This is a prototype though, and he forgot to route one of the connections. He plans on having a large batch of boards ready for next month.