This Hot Air Gun Is Either A Work Of Genius Or Lethal, We Can’t Decide

January 31, 2021 by Jenny List 31 Comments

One of the essentials on the bench is some form of hot air gun. Whether it’s a precision tool intended for reworking PCBs or the broad-stroke item used for paint stripping, we’ve all got one somewhere. The paint-stripping variety are pretty cheap, but not as cheap as [Porcas Pregos e Parafusos]’s home made hot air gun. This slightly hair-raising device is made from a variety of junk parts and delivers hot air, though we suspect the possibility for burning the operator remains high.

At its heart is one of those mains powered water boiler elements designed to be lowered into a cup or similar, and since such devices would burn out if not cooled in some way, there is a fan from a microwave oven passing air over it. The whole thing sits inside an aluminium cone cut from a circular cake tin, and is held together on a wooden chassis to which the handle and power switch from a defunct electric drill provide the operator with something to hold on to.

As you can see from the video below the break it makes for an effective hot air gun, but one that we’re guessing you’d soon learn to avoid touching on the metal cone. Still, as a community we’re used to this with our soldering irons, as the RevSpace T-shirt puts it: “If it smells like chicken, you’re holding it wrong“.

Strangely, this isn’t the first DIY heat gun we’ve seen.

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A Physical Front Panel For Oscilloscope Software

January 28, 2021 by Tom Nardi 19 Comments

For hackers on a tight budget or with limited bench space, a USB oscilloscope can be a compelling alternative to a dedicated piece of hardware. For plenty of hobbyists, it’s a perfectly valid option. But while the larger discussion about the pros and cons of these devices is better left for another day, there’s one thing you’ll definitely miss when the interface for your scope is a piece of software: the feel of physical buttons and knobs.

But what if it doesn’t have to be that way? The ScopeKeypad by [Paul Withers] looks to recreate the feel of a nice bench oscilloscope when using a virtual interface. Is such a device actually necessary? No, of course not. Although one could argue that there’s a certain advantage to the feedback you get when spinning through the detents on a rotary encoder versus dragging a slider on the screen. Think of it like a button box for a flight simulator: sure you can fly the plane with just the keyboard and mouse, but you’re going to have a better time with a more elaborate interface.

The comparison with a flight simulator panel actually goes a bit deeper, since that’s essentially what the ScopeKeypad is. With an STM32 “Blue Pill” microcontroller doing its best impression of a USB Human Interface Device, the panel bangs out the prescribed virtual key presses when the appropriate encoder is spun or button pressed. The project is designed with PicoScope in mind, and even includes a handy key map file you can load right into the program, but it can certainly be used with other software packages. Should you feel so inclined, it could even double as a controller for your virtual spaceship in Kerbal Space Program.

Affordable USB oscilloscopes have come a long way over the years, and these days, using one is hardly the mark of shame it once was. But the look and feel of the classic bench scope is about as timeless as it gets, so we can certainly see the appeal of a project that tries to combine the best of both worlds.

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Logic Meter Aims To Make Hobby Electronics Troubleshooting Easier

January 28, 2021 by Dan Maloney 28 Comments

The basic test instrument suite — a bench power supply, a good multimeter and perhaps an oscilloscope — is extremely flexible, but not exactly “plug and play” when it comes to diagnosing problems with some common hardware setups. A problem with a servo driver, for example, might be easy enough to sort of with a scope, but setting everything up to see what’s going on with the PWM signal takes some time.

There’s got to be a better way to diagnose hobby electronics woes, and if [Bob Alexander] has his way, his “Logic Meter”, or something very close to it, will be the next must-have bench tool. The Logic Meter combines some of the functionality of an oscilloscope and a logic analyzer into a handy instrument that’s as easy to use as a multimeter. The Logic Meter’s probes connect to logic-level signals in a circuit and can be set up to capture or send serial data, either directly to or from a UART or via an SPI bus connection. There are also functions for testing servos and similar devices with a configurable PWM output. [Bob] rounds out the functionality with a GPS simulator and a simple logic analyzer, plus some utility functions.

The beauty part of the Logic Meter is that [Bob] has left where it goes next largely up to the community. He’s got a GitHub repo with details on the PIC32-based hardware, and the video below makes it clear that this is just a jumping-off point to further work that he hopes results in a commercial version of the Logic Meter. That’s a refreshing attitude, and we hope it pays off; from the look of a few of [Bob]’s retrocomputing makeovers, something like the Logic Meter could come in pretty handy.

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Vertical Mill Completes Scrapyard Lathe Build

January 12, 2021 by Dan Maloney 12 Comments

One thing’s for sure: after seeing [Roland Van Roy] build a vertical mill from industrial scrap, we’ve got to find a better quality industrial scrapyard to hang around.

The story of this build started, as many good shop stories do, at the lathe, which in this case was also a scrapyard build that we somehow managed to miss when it first posted. This lathe is decidedly different from the common “Gingery method” we’ve seen a few times, which relies on aluminum castings. Instead, [Roland] built his machine from plate stock, linear slides, and various cast-off bits of industrial machines.

To make his lathe yet more useful, [Roland] undertook this build, which consists of a gantry mounted over the bed of the lathe. The carriage translates left and right along the bed while the spindle, whose axis lines up perfectly with the center axis of the lathe, moves up and down. [Roland] added a platform and a clever vise to the lathe carriage; the lathe tool post and the tailstock are removed to make room for these mods, but can be added back quickly when needed. Digital calipers stand in for digital read-outs (DROs), with custom software running on a Picaxe and a homebrew controller taking care of spindle speed control.

[Roland] reports that the machine, weighing in at about 100 kg, exhibits a fair amount of vibration, which limits him to lighter cuts and softer materials. But it’s still an impressive build, and what really grabbed us was the wealth of tips and tricks we picked up. [Roland] used a ton of interesting methods to make sure everything stayed neat and square, such as the special jig he built for drilling holes in the T-slot extrusions to the use of cyanoacrylate glue for temporary fixturing.

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ESP8266 Socket Is A Snap-Fit, Breadboard-Friendly Wonder

January 10, 2021 by Kristina Panos 27 Comments

It all started with wanting to program an ESP-12 variant of an ESP8266 module without involving any solder. Displeased with all the socket offerings on Thingiverse, [tweeto] set out to design their own breadboard-friendly snap-fit socket.

This certainly looks like a handy solution. All you have to do is print the thing, add all the wires, and stick your ESP in there. Even that wire is easy to find; [tweeto] used 0.8 mm paper clips which are sturdy, conductive, and haunting the darkest corners of every desk drawer. They’re also a little bit on the thick side, so [tweeto] plans to test out 0.6mm copper wire in the future.

The challenge with this type of print is to design something that will stand up to repeated breadboardings without losing legs or falling apart. [tweeto]’s elegant solution is a tiny groove for each wire in the bottom of the socket — it keeps the wire in place by countering the play caused by inserting it into and removing it from a breadboard. See how [tweeto] bends the paper clips in the short video after the break.

There’s more than one way to use 3D printing to your circuit-building advantage, even in permanent circuits — just take a look at this PCB-free Arduboy.

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Turning A Waffle Iron Into A Reflow Station

January 10, 2021 by Dan Maloney 14 Comments

There are a ton of ways to go about building your own reflow oven. Most of these builds start with, well, an oven — usually a toaster oven — with a small but significant minority choosing to modify a hotplate. But this might be the first time we’ve seen a waffle iron turned into a reflow oven.

Of course, what [Vincent Deconinck] came up with is not an oven per se. But his “RefloWaffle” certainly gets the job done. It started with an old waffle maker and a few experiments to see just how much modification it would take to create the various thermal reflow profiles. As it turned out, the original cooking surfaces had too much thermal inertia, so [Vincent] replaced them with plain copper sheets. That made for quicker temperature transitions, plus created some space between the upper and lower heating elements for the SMD board.

As for control, [Vincent] originally used an Arduino with a relay and a thermocouple, but he eventually built a version 2.0 that used a hacked Sonoff as both controller and switch. Adding the thermocouple driver board inside the Sonoff case took a little finagling, but he managed to get everything safely tucked inside. A web interface runs on the Sonoff and controls the reflow process.

We think this is a great build, one that will no doubt see us trolling the thrift stores for cheap waffle irons to convert. We’ve seen some amazing toaster oven reflows, of course, but something about the simplicity and portability of RefloWaffle just works for us.

Helping Hands, Reinvented

January 8, 2021 by Kristina Panos 9 Comments

[Nixie] was tired of using whatever happens to be around to hold things in place while soldering and testing. It was high time to obtain a helping hands of some kind, but [Nixie] was dismayed by commercial offerings — the plain old alligator clips and cast metal type leave a lot to be desired, and the cooling tube cephalopod type usually have the alligator clips just jammed into the standard tube ends with no thought given to fine control or the possibility of reducing cable count.

[Nixie] happened to have some unneeded cooling tube lying around and started designing a new type of helping hands from the ground plane up. Taking advantage of the fact that cooling tubes are hollow, [Nixie] routed silicone-jacketed wires through them for power and low speed signals. These are soldered to five banana jacks that are evenly spaced around an alligator clip.

Even if you don’t need power, all those extra alligators would come in quite handy for circuit sculpture or anything else that requires a lot of hands. [Nixie] put the files up on Thingiverse if you want to make your own.

We’ve seen plenty of helping hands over the years, but this concrete-based helper ought to cement your decision to make your own.