Motorized LEGO Train Gets Qi Charging In The Track

March 22, 2020 by Tom Nardi 6 Comments

This project started, as many do, with a simple idea. [Ben Hoad] just wanted to take a static LEGO Hogwarts Express train kit and make it motorized. It was compatible with standard LEGO track pieces, so all he should have to do was figure out how to shoehorn a motor in there and be done with it. Right?

Well, you already know how things like this go. It started with adding the motor, which ended up being relatively straightforward once [Ben] used some community LEGO CAD tools to figure out which kits had the specific parts he needed to redesign the train in such a way that he’d have enough space inside for the motor without ruining the way it looked. But then the feature creep kicked in, and he found himself falling down that familiar rabbit hole.

A 3D representation of the train’s internal components.

The first problem was how to reliably power the train. It turns out the rear car was more or less empty already, so that became home for two 18650 batteries ~~(the project details say “16850” but we believe that is merely a typo)~~. [Ben] didn’t want to have to take the thing apart every time it ran down, so he wondered if it would be possible to add wireless charging.

A Qi coil in the bottom of the train car and one in a specially designed section of track got the power flowing, but getting them lined up proved a bit finicky. So he added a Hall effect sensor to the car and a strong magnet to the track, so the train would know when the coils were lined up and automatically pump the brakes.

So now he had a motorized train that could recharge itself, but how should he turn it on and off? Well, with an ESP8266 along for the ride, he figured it would be easy to add WiFi control. With a bit of code and the Homebridge project, he was able to get the train to appear as a smart switch to Apple’s HomeKit. That allows him to start and stop the train from his smartphone, complete with a routine that returns the train to the charging station once it’s finished making the rounds. [Ben] says the next steps are to put some sanity checks in, such as shutting the motors down if the train hasn’t passed the charging station in a few minutes; a sure sign that it’s not actually moving.

All [Ben] needs to do now is implement automatic LEGO train decoupling before the plastic Hogwarts students come back from spring break.

An Armored Vehicle From Foam Core And Big Box Toys

March 19, 2020 by Tom Nardi 7 Comments

Over the last several months, [Eric Strebel] has been working on a concept for an electric-powered infantry combat vehicle. We don’t think he’s been contracted by any nation’s military to design this vehicle, but as a product designer we imagine he does this sort of thing to keep himself sharp. In any event, it’s been fun to watch from the sidelines.

In the latest installment in this series of videos, [Eric] turns his earlier concept art into a functional prototype; albeit at somewhat reduced scale. Still, building any kind of vehicle from the ground up is no easy feat and it’s fascinating to watch the process.

The futuristic faceted look of the vehicle’s armor plate makes for an exceptionally time-consuming build, as he has to cut and glue each piece of foam core into place. Some of the smaller pieces seem to have the tell-tale char marks from a trip through the laser cutter, but in the video after the break you can see that the larger panels are hand cut with a razor.

The plan was originally to just make a static mock-up of the vehicle, but thanks to a pair of remote controlled trucks that [Eric] found at this local Big Box retailer, this foam fighter ended up getting an upgrade. After liberating the motors and gearboxes from the two trucks, he 3D printed axle extensions to take into account the wider track of his vehicle, and built his “tub” around it. While the R/C gear is clearly on the low end of the spectrum, the overall effect looks great as the vehicle is bounding around the yard.

Readers of Hackaday will no doubt be well aware of [Eric Strebel] and his many talents. From 3D scanning via photogrammetry to embedding electronics into flexible molded parts, you’re sure to learn something new from following this prolific maker.

Continue reading “An Armored Vehicle From Foam Core And Big Box Toys” →

Do You Smell What The Magic Chef Is Cookin’?

March 19, 2020 by Kristina Panos 6 Comments

Automata are already pretty cool, but the ones that can fool us are something extraordinary. The legendary [Greg Zumwalt] has recently turned his toy-making attentions toward illusory automata, and we think he’s off to a great start with his admirable appetizer, the Magic Chef.

The Chef aims to please, and as long as he has the power to do so, he’ll keep offering dishes from his six-item menu of hamburger, hot dog, pizza slice, BLT, sunny-side-up egg, and banded gelatinous chunk we can’t quite identify. Amazingly, this one-man restaurant does everything with a single 6VDC gear motor, some magnets, and 58 printed parts including gears, cams, and levers. The way the food carousel moves on a sort of magnetic slip ring system is the icing on the cake.

If you want to whip up a Magic Chef of your own, all the STL files are available for take-out from the Instructables page. Hungry for more details? go wash up and get situated after the break, ’cause we’re serving up a demo video with some close-up views of the inner workings. Oh, and here’s some automata-brewed coffee for dessert.

Continue reading “Do You Smell What The Magic Chef Is Cookin’?” →

Can Lego Break Steel?

March 17, 2020 by Dan Maloney 14 Comments

Betteridge’s Law of Headlines holds that any headline ending in a question mark can be answered with a resounding “No”. But as the video below shows, a Lego machine that twists steel asunder is not only possible, it’s an object lesson in metal fatigue. Touché, [Betteridge].

In pitting plastic against metal, the [Brick Experiment Channel] relied on earlier work with a machine that was able to twist a stock plastic axle from the Technics line of parts like a limp noodle. The steel axle in the current work, an aftermarket part that’s apparently no longer available, would not prove such an easy target.

Even after beefing up the test stand with extra Technics struts placed to be loaded in tension, and with gears doubled up and reinforced with extra pins, the single motor was unable to overcome the strength of the axle. It took a second motor and a complicated gear train to begin to deform the axle, but the steel eventually proved too much for the plastic to withstand. Round Two was a bit of a cheat: the same rig with a fresh axle, but this time the motor rotation was constantly switched. The accumulated metal fatigue started as a small crack which grew until the axle was twisted in two.

The [Brick Experiment Channel] is a fun one to check out, and we’ve featured them before. Along with destructive projects like this one, they’ve also got fun builds like this Lego playing card launcher, a Technic drone, and a Lego submarine.

Continue reading “Can Lego Break Steel?” →

Silo Launched Model Rocket Goes Thoomp

March 16, 2020 by Danie Conradie 20 Comments

While rockets launched from silos are generally weapons of war, [Joe Barnard] of [BPS.Space] thought model rocketry could still do with a little more thoomp. So he built a functional tube launched model rocket.

Like [Joe]’s other rockets, it features a servo-actuated thrust vectoring system instead of fins for stabilization. The launcher consists of a 98 mm cardboard tube, with a pneumatic piston inside to eject the rocket out of the tube before it ignites its engine in mid-air. When everything works right, the rocket can be seen hanging motionlessly in the air for a split second before the motor kicks in.

The launcher also features a servo controlled hatch, which opens before the rocket is ejected and then closes as soon as the rocket is clear to protect the tube. The rocket itself is recovered using a parachute, and for giggles he added a tiny Tesla Roadster with its own parachute.

Projects as complex as this rarely work on the first attempt, and Thoomp was no exception. Getting the Signal flight computer to ignite the rocket motors at the correct instant proved challenging, and required some tuning on how the accelerometer inputs were used to recognize a launch event. The flight computer is also a very capable data logger, so every launch attempt, failed or successful, became a learning opportunity. Check out the second video after the break for a fascinating look at how all this data was analyzed.

[Joe]’s willingness to fail quickly and repeatedly as part of the learning process is a true display of the hacker spirit. We’ll definitely be keeping a close eye on his work.

Continue reading “Silo Launched Model Rocket Goes Thoomp“ →

Vanquish Your Foes With Lego Playing Card Machine Gun

March 7, 2020 by Jenny List 14 Comments

There was something exceptionally satisfying about those playground games of cops and robbers when we were young, but they were missing something in that a pretend gun made with your fingers lacks a certain Je ne sais quoi. Our youthful blood-lust demanded something a bit more real, and though the likes of NERF and other toys could supply it their lost projectiles came at a price not all parents could sustain. We’d have given anything for [Brick Experiment Channel]’s rapid-firing Lego playing card gun! (Video, embedded below.)

The principle is simple enough, one of the larger Lego road wheels is spun up to a respectable speed through a gear train from a pair of motors, it’s positioned over a channel through which playing cards are fed, and it picks each one up and accelerates it to a claimed 20 miles per hour. The card is fired off into the distance, ready to take down your Lego figure or plastic drinking cup enemies with maximum prejudice.

It’s clear some significant thought has gone into the firing platform design, with the cards sliding along smooth rails and the wheel sitting in a gap between the rails so that the natural springiness of the card can engage with it. The cards also emerge with a spin, due to the wheel being offset. The mechanism is completed with a third motor which acts as a feeder pushing individual cards from the deck into the main firing platform. This achieves an astonishing six cards per second, as can be seen in the video below the break.

We can see that this is a huge amount of fun, and we hope should any youngsters get their hands on it that there are not lurid tales of kids with playing card injuries. It’s not the first novelty projectile gun we’ve brought you, there have been numerous rubber band guns but our favourite is the automatic paper plane folder and launcher.

Continue reading “Vanquish Your Foes With Lego Playing Card Machine Gun” →

Mini RC Helicopter Becomes Even Smaller Submarine

March 6, 2020 by Tom Nardi 8 Comments

We often think of submarines as fairly complex pieces of machinery, and for good reason. Keeping the electronics watertight can naturally be quite difficult, and maintaining neutral buoyancy while traveling underwater is a considerable engineering challenge. But it turns out that if you’re willing to skip out on those fairly key elements of submarine design, the whole thing suddenly becomes a lot easier. Big surprise, right?

That’s precisely how [Peter Sripol] approached his latest project, which he’s claiming is the world’s smallest remote control submarine. We’re not qualified to say if that’s true or not, but we were certainly interested in seeing how he built the diminutive submersible. Thanks to the fact that it started life as one of those cheap infrared helicopters, it’s actually a fairly approachable project if you’re looking to make one yourself.

The larger prototype version is also very cool.

After testing that the IR communication would actually work as expected underwater, [Peter] liberated the motors and electronics from the helicopter. The motor’s wires were shortened, and the receiver PCB got a slathering of epoxy to try and keep the worst of the water out, but otherwise they were unmodified.

If you’re wondering how the ballast system works, there isn’t one. The 3D printed body angles the motors slightly downwards, so when the submarine is moving forward it’s also being pulled deeper into the water. There aren’t any control surfaces either, differential thrust between the two motors is used to turn left and right. This doesn’t make for a particularly nimble craft, but in the video after the break it certainly looks like they’re having fun with it.

Looking for a slightly more complex 3D printed submersible vehicle? Don’t worry, we’ve got you covered.

Continue reading “Mini RC Helicopter Becomes Even Smaller Submarine” →