The Three Dollar Frequency Standard

July 26, 2015 by Al Williams 19 Comments

[Paulie] over on the EEVBlog forums picked up an inexpensive frequency counter on eBay and realized it was just a little bit off. As a result, he decided to build a frequency standard. His build wound up costing him about $3 and he shared the design and the software for it.

The hardware design is very simple: a TCXO (also from eBay), an ATMega8, a pushbutton, and a AA battery with DC to DC converter to power the whole thing. The software does all the work, providing frequencies from 10MHz down to a few hundred hertz (including some common audio test frequencies).

If you haven’t worked with a TCXO before, it is a crystal oscillator that includes a temperature compensation circuit to pull the crystal frequency up or down depending on temperature. Although crystal oscillators are pretty accurate already, adding this temperature compensation improves accuracy over the design temperature dramatically (typically, 10 to 40 times better than a naked crystal oscillator). If you want to learn more about TCXOs, here’s a good write-up.
A TCXO isn’t as good as an OCXO (where the first O stands for Oven). However, OCXOs cost more, are larger, and drain batteries (after all, it is running an oven). You can even hack your own OCXO, but it is going to cost more than $3.

If you want to see the real guts of one TCXO, check out the video.

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Walkman-esque Human Interface Device

October 26, 2014 by Bryan Cockfield 15 Comments

Cheap keyboards never come with extra buttons, and for [Pengu MC] this was simply unacceptable. Rather than go out and buy a nice keyboard, a microcontroller was found in the parts drawer and put to work building this USB multimedia button human interface device that has the added bonus of looking like an old-school Walkman.

The functions that [Pengu MC] wants don’t require their own drivers. All of the buttons on this device are part of the USB standard for keyboards: reverse, forward, play/pause, and volume. This simplifies the software side quite a bit, but [Pengu MC] still wrote his own HID descriptors, tied all of the buttons to the microcontroller, and put it in a custom-printed enclosure.

If you’re looking to build your own similar device, the Arduino Leonardo, Micro, or Due have this functionality built in, since the USB controller is integrated on the chip with everything else. Some of the older Arduinos can be programmed to do the same thing as well! And, with any of these projects, you can emulate any keypress that is available, not just the multimedia buttons.

Add A Bluetooth Interface To Your Kitchen Scale

July 12, 2014 by Rick Osgood 9 Comments

Kitchen scale

When [Adam] found himself in need of a force meter, he didn’t want to shell out the cash for a high-end model. Instead, he realized he should be able to modify a simple and inexpensive kitchen scale to achieve the results he desired.

The kitchen scale [Adam] owned was using all through hole components on a double-sided PCB. He was able to easily identify all of the IC’s and find their datasheets online. After doing some research and probing around with a frequency counter, he realized that one of the IC’s was outputting a frequency who’s pulse width was directly proportional to the amount of weight placed on the scale. He knew he should be able to tap into that signal for his own purposes.

[Adam] created his own custom surface mount PCB, and used an ATMega8 to detect the change in pulse width. He then hooked up a Bluetooth module to transmit the data wirelessly. These components required no more than 5V, but the scale runs from two 3V batteries. Using what he had on hand, [Adam] was able to lower the voltage with just a couple of diodes.

[Adam] managed to cram everything into the original case with little modification. He is now considering writing an Android application to interface with his upgraded kitchen scale.

POV Display With An Element Of Danger

December 30, 2013 by James Hobson 8 Comments

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Persistence of vision displays are always cool, although we must admit this one looks like it could very well explode at high speeds…

Safety concerns aside, this desk fan based display provides a great starting point for learning about making POV displays. It makes use of an old cellphone battery, an ATmega8, some LEDs, Veroboard, assorted wires and solder and of course, a high-speed desk fan.

[shparvez001] also provides the full code on his blog for the project, making it very easy to replicate. Though we might also suggest you keep it small enough that the original fan cage still fits on top.

From an aesthetic point of view, the display looks fine in the dark — but when the lights are on you might get some odd looks. We can see this project being greatly improved by mounting the LEDs through one of the fan blades, and the control electronics on the back side of the other blades. Maybe throw in some wireless charging for the battery while the fan is off too?

Anyway, stick around after the break to see the display in action. If you want a more permanent fan POV try adding display hardware to a ceiling unit.

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Hacking Digital Scales For The Disabled

December 18, 2013 by Marsh 4 Comments

analphabeticscale

[Jan] works with both physically and mentally disabled individuals, some of whom cannot read, making many of their tasks more difficult. Although [Jan] is not in a position to teach reading or writing skills, he was able to build an add-on device for the scales used in repackaging sweets to provide simple feedback that the user can interpret.

The device has three LEDs—red, green, and yellow—to indicate the package does not weigh enough (red), weighs too much (yellow), or lies within an acceptable range (green). The industrial scales at [Jan’s] workplace each have a serial output to connect to a printer, which he used to send data to the device. An ATMega8 controls the lights and an attached LCD, with the usual trimpot to change the display’s contrast and a rotary encoder to adjust the device’s settings. Everything fits snugly into a custom-made frosted acrylic enclosure, laser-cut at a local hackerspace.

[Jan] provides a rigorous guide to approaching each step on his Instructables page, along with source code and several pictures. See a video overview below, then enjoy another scale hack: building one from scratch.

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AVR Atmega Based PID Magnetic Levitator

December 5, 2013 by James Hobson 33 Comments

[Davide] saw our recent post on magnetic levitation and quickly sent in his own project, which has a great explanation of how it works — he’s also included the code to try yourself!

His setup uses an Atmega8 micro-controller which controls a small 12V 50N coil using pulse-width-modulation (PWM). A hall effect sensor (Allegro A1302) mounted inside the coil detects the distance to the magnet and that data is used by a PID controller to automatically adjust the PWM of the coil to keep the magnet in place. The Atmega8 runs at 8Mhz and the hall effect sensor is polled every 1ms to provide an updated value for the PWM. He’s also thrown in an RGB LED that lights up when an object is being levitated!

So why is there a kid with a floating balloon? [Davide] actually built the setup for his friend [Paolo] to display at an art fair called InverART 2013!

After the break check out the circuit diagram and a short demonstration video of the device in action!

Oh yeah, those of you not impressed by magnetic levitation will probably appreciate acoustic levitation.

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Build A Sensorless Brushless DC Motor Controller

October 19, 2013 by Todd Harrison 43 Comments

[Davide Gironi] shows us how to implement a sensorless brushless DC motor controller (sensorless BLDC) using an ATmega8 microcontroller. In order to control a BLDC motor you need to know its rotational sequence position and speed so you can calculate and apply the correct current phase sequence to the motor windings at just the right time.

Simply said, sensorless BLDC means you’re not using a purpose built sensor to determine the motor’s position and speed, however, you are sensing the motor’s sequence position using the back EMF signal coming from one of motor’s coils that is not currently receiving power. When this back EMF signal crosses zero voltage a microcontroller can calculate the rotational speed and when to switch to the next power sequence. This technique is not good for position control motors but is great for continuous motors like computer fans and drives were the slightly reduced wiring costs make this type of BLDC control favored.

If you want to build a BLDC controller we recommend starting with [Davide’s] last project on sensor controlled BLDC motors. You can also checkout these interactive demonstrations for more understanding on the different BLDC configurations.

Follow along after the break to watch the video demonstration of [Davide’s] sensorless BLDC controller controlling a motor from CD-ROM drive.

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