Retrotechtacular: Yamming CRT Yokes

February 19, 2025 by Dan Maloney 28 Comments

Those of us who worked in TV repair shops, back when there was such a thing, will likely remember the cardinal rule of TV repair: Never touch the yoke if you can help it. The complex arrangement of copper wire coils and ferrite beads wrapped around a plastic cone attached to the neck of the CRT was critical to picture quality, and it took very little effort to completely screw things up. Fixing it would be a time-consuming and frustrating battle with the cams, screws, and spacers that kept the coils in the right orientation, both between themselves and relative to the picture tube. It was best to leave it the way the factory set it and to look elsewhere for solutions to picture problems.

But how exactly did the factory set up a deflection yoke? We had no idea at the time, only learning just recently about the wonders of automated deflection yoke yamming. The video below was made by Thomson Consumer Electronics, once a major supplier of CRTs to the television and computer monitor industry, and appears directed to its customers as a way of showing off their automated processes. They never really define yamming, but from the context of the video, it seems to be an industry term for the initial alignment of a deflection yoke during manufacturing. The manual process would require a skilled technician to manipulate the yoke while watching a series of test patterns on the CRT, slowly tweaking the coils to bring everything into perfect alignment.

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Custom Fan Controller For Otherwise Fanless PCs

October 29, 2024 by Bryan Cockfield 6 Comments

Most of us using desktop computers, and plenty of us on laptops, have some sort of fan or pump installed in our computer to remove heat and keep our machines running at the most optimum temperature. That’s generally a good thing for performance, but comes with a noise pollution cost. It’s possible to build fanless computers, though, which are passively cooled by using larger heat sinks with greater thermal mass, or by building more efficient computers, or both. But sometimes even fanless designs can benefit from some forced air, so [Sasa] built this system for cooling fanless systems with fans.

The main advantage of a system like this is that the fans on an otherwise fanless system remain off when not absolutely necessary, keeping ambient noise levels to a minimum. [Sasa] does have a few computers with fans, and this system helps there as well. Each fan module is WiFi-enabled, allowing for control of each fan on the system to be set up and controlled from a web page. It also can control 5V and 12V fans automatically with no user input, and can run from any USB power source, so it’s not necessary to find a USB-PD-compatible source just to run a small fan.

Like his previous project, this version is built to easily integrate with scripting and other third-party software, making it fairly straightforward to configure in a home automation setup or with any other system that is monitoring a temperature. It doesn’t have to be limited to a computer, either; [Sasa] runs one inside a server cabinet that monitors the ambient temperature in the cabinet, but it could be put to use anywhere else a fan is needed. Perhaps even a hydroponic setup.

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Keeping Tabs On An Undergraduate Projects Lab’s Door Status

October 24, 2024 by Maya Posch 18 Comments

Over at the University of Wisconsin’s Undergraduate Projects Lab (UPL) there’s been a way to check whether this room is open for general use by CS undergraduates and others practically for most of the decades that it has existed. Most recently [Andrew Moses] gave improving on the then latest, machine vision-based iteration a shot. Starting off with a historical retrospective, the 1990s version saw a $15 camera combined with a Mac IIcx running a video grabber, an FTP server and an HP workstation that’d try to fetch the latest FTP image.

As the accuracy of this system means the difference between standing all forlorn in front of a closed UPL door and happily waddling into the room to work on some projects, it’s obvious that any new system had to be as robust as possible. The machine vision based version that got installed previously seemed fancy: it used a Logitech C920 webcam, a YOLOv7 MV model to count humanoids and a tie into Discord to report the results. The problem here was that this would sometimes count items like chairs as people, and there was the slight issue that people in the room didn’t equate an open door, as the room may be used for a meeting.

Thus the solution was changed to keeping track of whether the door was open, using a sensor on the two doors into the room. Sadly, the captive-portal-and-login-based WiFi made the straightforward approach with a reed sensor, a magnet and an ESP32 too much of a liability. Instead the sensor would have to communicate with a device in the room that’d be easier to be updated, ergo a Zigbee-using door sensor, Raspberry Pi with Zigbee dongle and Home Assistant (HA) was used.

One last wrinkle was the need to use a Cloudflare-based tunnel add-on to expose the HA API from the outside, but now at long last the UPL door status can be checked with absolute certainty that it is correct. Probably.

Featured image: The machine vision-based room occupancy system at UoW’s UPL. (Credit: UPL, University of Wisconsin)

3D Printer Swaps Build Plates To Automate Print Jobs

September 30, 2024 by Donald Papp 17 Comments

[Andre Me] has long-standing interest in automating 3D print jobs, and his latest project is automating build plate changes on the Bambu A1 Mini.

Here’s how it works: each build plate gets a sort of “shoe” affixed to it, with which attachments on the printer itself physically interact when loading new plates and removing filled ones.

When a print job is finished, custom G-code causes an attachment on the printer to wedge itself under the build plate and peel it off until it is freed from the magnetic bed, after which the finished plate can be pushed towards the front. A stack of fresh build plates is behind the printer, and the printer slips a new one from the bottom when needed. Again, since the printer’s bed is magnetic, all one has to do is get the new plate to reliably line up and the magnetic attraction does the rest.

Some methods of automating print jobs rely on ejecting the finished parts and others swap the print beds. [Andre]’s is the latter type and we do really like how few moving parts are involved, although the resulting system has the drawback of requiring considerably more table space than just the printer itself. Still, it’s not at all a bad trade-off.

Watch it in action in the two videos embedded below. The first shows a time-lapse of loading and ejecting over 100 build plates in a row, and the second shows the whole system in action printing bowls in different colors. Continue reading “3D Printer Swaps Build Plates To Automate Print Jobs” →

Getting An Old HVAC System Online

August 1, 2024 by Bryan Cockfield 14 Comments

Standardization might sound boring, but it’s really a great underlying strength of modern society. Everyone agreeing on a way that a certain task should be done saves a lot of time, energy, and money. But it does take a certain amount of consensus-building, and at the time [JC]’s HVAC system was built the manufacturers still hadn’t agreed on a standard control scheme for these machines yet. But with a little ingenuity and an Arduino, the old HVAC system can be given a bit of automatic control.

The original plan for this antiquated system, once off-the-shelf solutions were found to be incompatible, was to build an interface for the remote control. But this was going to be overly invasive and complex. Although the unit doesn’t have a standard remote control system, it does have extensive documentation so [JC] was able to build a relay module for it fairly easily with an Arduino Nano Matter to control everything and provide WiFi functionality. It also reports the current status of the unit and interfaces with the home automation system.

While some sleuthing was still needed to trace down some of the circuitry of the board to make sure everything was wired up properly, this was a much more effective and straightforward (not to mention inexpensive) way of bringing his aging HVAC system into the modern connected world even through its non-standardized protocols. And, although agreeing on standards can sometimes be difficult, they can also be powerful tools once we all agree on them.

Automatic Garbage Can Keeps Cooking Cleaner

July 23, 2024 by Bryan Cockfield 30 Comments

Over the last decade or so, we’ve been inundated with appliances with wireless or “smart” technology that is often of dubious utility. No one really needs a tablet in their refrigerator or Wi-Fi on their coffee maker. A less glamorous kitchen appliance that actually might benefit from some automation and connectivity is the garbage can, or “bin” for those speaking the Queen’s English, and [Mellow_Labs] is here to show off just how to get that done with this automatic garbage can lid.

As he explains, the real impetus behind this build is to not have to touch a dirty lid while cooking to avoid having to take time to wash one’s hands again afterwards. There are a few other design criteria as well; it has to be roommate-approved so nothing permanently attached to the lid, overly complicated, or with an unnecessary amount of wires or other fixtures. A servo with an extension sits on the lid itself, and when activated forces the lid open. A distance sensor provides basic gesture recognition and a microcontroller with wireless connectivity controls both and provides home automation integration as well. With a 3D printed case that includes a quick disconnect function for easy cleaning of the lid, the build was ready to be put into service.

The first iteration used an infrared distance sensor, but placing it by an open window caused it to continuously open and close since sunlight has the same wavelengths of light the sensor is tuned for. A quick swap with an ultrasonic sensor solved the problem, and the garbage can is working flawlessly in the kitchen now. Another appliance that is generally not targeted by off-the-shelf automation solutions is the range fume hood, but another build tackled that problem a while back.

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Automating 3D Printer Support Hardware

June 6, 2024 by Bryan Cockfield 22 Comments

While 3D printers have evolved over the past two decades from novelties to powerful prototyping tools, the amount of support systems have advanced tremendously as well. From rudimentary software that required extensive manual input and offered limited design capabilities, there’s now user-friendly interfaces with more features than you could shake a stick at. Hardware support has become refined as well with plenty of options including lighting, ventilation, filament recycling, and tool changers. It’s possible to automate some of these subsystems as well like [Caelestis Workshop] has done with this relay control box.

This build specifically focuses on automating or remotely controlling the power, enclosure lighting, and the ventilation system of [Caelestis Workshop]’s 3D printer but was specifically designed to be scalable and support adding other features quickly. A large power supply is housed inside of a 3D printed enclosure along with a Raspberry Pi. The Pi controls four relays which are used to control these various pieces hardware along with the 3D printer. That’s not the only thing the Pi is responsible for, though. It’s also configured to run Octoprint, a piece of open-source software that adds web interfaces for 3D printers and allows their operation to be monitored and controlled remotely too.

With this setup properly configured, [Caelestis Workshop] can access their printer from essentially any PC, monitor their prints, and ensure that ventilation is running. Streamlining the print process is key to reducing the frustration of any 3D printer setup, and this build will go a long way to achieving a more stress-free environment. In case you missed it, we recently hosed a FLOSS Weekly episode talking about Octoprint itself which is worth a listen especially if you haven’t tried this piece of software out yet.