a render of the curved bartop arcade machine in fusion 360

Bartop Arcade Machine That Isn’t Afraid Of Change

September 3, 2021 by Matthew Carlson 24 Comments

Arcade machines have a distinct look and feel with large imposing cabinets and smaller bartop machines that try to keep the look and feel of a traditional upright arcade cabinet while taking up less space. An entirely new aesthetic has been given for this engineering marvel of a bartop arcade that [DIY Engineering] has made. Gone is the expansive angular box, and in its place are sleek and slender curves. The key piece that makes this build work is the curved monitor.

He started with a detailed design in Fusion360 that really focused on the tools and techniques that [DIY Engineering] knew would work. The backbone of the device was formed from wooden dowels around which 3d printed parts slid on. To the sides of the dowels, two pieces of acrylic are screwed on to act as an LED diffusor. To that acrylic, two pieces of CNC’d red oak are attached with two arcade buttons for pinball-style actuation. Over the top, cast acrylic was heated and then bent into the desired shape with the help of a two-part mold press. The screen slotted right in perfectly. Part of the display at the top was reserved for a marquee, and the look is extraordinary with the dark acrylic. Ten arcade buttons and an eight-way joystick offer an array of options for input.

Internally, a temperature-controlled fan and a Raspberry Pi are running the show. Controls are wired as GPIO and read by the Pi. So naturally, the games on the SD card tend to look best on a long vertical screen: vertical shooters and the like.

Arguably, the best thing about this project isn’t just the execution (which is fantastic) but the look behind the curtain at the process. So many potential problems were solved in the modeling stage, and fabrication went fairly smoothly as a result (or so we think youtube hides a multitude of sins). The results speak for themselves, and we think this is an enviable arcading machine. [DIY Engineering] has mentioned providing files in the future for you to build your own. If perhaps it seems a little intimidating, why not give a smaller 3D printable bartop a try?

Video after the break.

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Beginning The Machine Shop Journey With A DIY CNC

August 19, 2021 by Bryan Cockfield 24 Comments

Building a good quality machine shop may seem to present a chicken-and-egg problem, at least for anyone not willing to mortgage their home for the money needed to buy all of these tools new. Namely, that building good tools often requires good tools. To help solve this problem, [Ryan] designed and built this CNC machine which can be built with nothing other than common tools, hardware store supplies, and some readily available parts from the internet.

Since it’s being built from consumer-grade material, [Ryan] has the design philosophy of “buying precision” which means that most of the parts needed for this build are precise enough for their purpose without needing to be worked in any way before incorporation into the mill. For example, he uses a granite plate because it’s hard, flat, heavy, and sturdy enough at the time of purchase to be placed into the machine right away. Similarly, his linear guides do not need to be modified before being put to work with a high degree of precision and minimal calibration. From there, he applies the KISS principle and uses the simplest parts available. With this design process he is able to “bootstrap” a high quality mill for around $1500 USD without needing any extra tools than the ones you likely already have.

The RIG-CNC as it is known has also been made completely open source which further cements its bootstrapability, and there is a lot more detail on the project page and in the video linked below. This project is unique not simply for the mill build from common parts and tools, but because this design philosophy is so robust. Good design goes a lot farther in our builds than a lot of us might realize, and good design often results in more maintainable, hackable things that work for more uses than the original creators may have even thought about.

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Minimalist Robot Arm Really Stacks Up

August 19, 2021 by Dan Maloney 7 Comments

There’s nothing like a little weekend project, especially one that ends up better than you expected. And when you literally build a robotic arm out of workshop scraps, so much the better.

Longtime readers will no doubt recognize the build style used here as that of [Norbert Heinz], aka “Homofaciens” on YouTube. [Norbert] has a way of making trash do his bidding, and has shown us all kinds of seemingly impossible feats of mechatronics with just what’s lying around. In this case, his robot arm is made from scrap wooden roofing battens, or what we’d call furring strips here in the US. The softwood isn’t something you’d think would make a great material for building robots, but [Norbert] makes its characteristics work for him, like using wax-lubricated holes for hinge points. Steppers and lead screws cannibalized from an old CNC build, along with the drive electronics, provide the motion. It’s a bit — compliant — but precise enough to pick up nuts and stack them nicely. The video below gives an overview of the build, and detailed instructions are available too.

We always appreciated [Norbert]’s minimalist builds, and seeing what can be accomplished with almost nothing is always inspirational. If you’re not familiar with his work, check out his cardboard and paperclip CNC plotter, his tin can encoders, or his plasma-powered printer.

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Giant CNC Machine Measures A Full Cubic Meter

August 8, 2021 by Lewin Day 32 Comments

There are plenty of designs for table-top 3D printers, engravers, and general CNC machines out there. However, if you wanna build big things and build them fast, sometimes you need a machine that can handle bigger jobs. This gigantic 1x1x1 m 5-axis CNC machine from [Brian Brocken] absolutely fits the bill.

The build relies on 3D-printed components and aluminium tubing to make it accessible for anyone to put together. [Brian] notes that 25×25 mm tubing with a 2 mm wall thickness does an okay job, but those aiming to minimize deflection would do well to upgrade to 5 mm thickness instead. Stepper motors are NEMA 23 size, though the Y-axis uses a pair of NEMA 17s. This is necessary to deal with the immense size of the machine. Control is thanks to an Arduino Mega fitted with a RAMPS board, running the Marlin firmware.

The plan is to use the machine to test out a variety of CNC machining techniques. It could make for a great maxi-sized 3D printer, and should be able to handle some basic 5-axis milling of very soft materials like foams. This might seem silly on the face of it, but it can be of great use for mold making tasks.

We’ve seen giant CNC routers built before, too, and they can readily be put to great use. Video after the break.

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Build That Catan Board You Designed

July 30, 2021 by Rich Hawkes 5 Comments

A couple of months ago, we posted about the one day design [Sam March] did of an electronic Settlers of Catan board. Now he’s released a video with the second half. His first video was about the design of the game, specifically the electronic components. In this video, [Sam] takes us through the physical build of the board.

A couple of visits to his local maker space allows him to cut both the wooden parts of the board, as well as the acrylic hexes that go on top of each piece. Even with a CNC machine, there’s still some clean-up that needs to be done. After cleaning up the edges of the wood with a chisel and staining it, it’s time to put the circuit boards in, wire them up and program them. The build includes a dice roller – pushing a button shows the number rolled by lighting up the tiles in the form of the rolled number. The final touch is having some friends over to actually play the game.

Between the design process in the last article and the build process in this one, we get a good look at the way [Sam] designs things from beginning to finished product. Take a look at our previous article on [Sam]’s design as well as some other Catan articles.

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Workshop Tools Are Available In First-Class

July 28, 2021 by Bryan Cockfield 12 Comments

Most of dream of having a fully-stocked shop with all of the tools needed to build our projects, at least if we don’t already have such a shop. In the meantime, a lot of us are hacking together our own tools and working on whatever bench space might be available to us. While [Emiel] aka [The Practical Engineer] has an envious shop to work from, his latest project goes to show how repurposing some aircraft-grade equipment can result in a high-quality toolbox for himself, without shelling out for any consumer-level solution. (Video, embedded below.)

The core of his workshop cart build is actually a recycled food service cart from an airline. While the original probably only housed some soft drinks and ice, this one has been kitted out to be much more functional. Since [Emiel] is using this to wheel around his machine shop, he used a CNC machine to cut out slots in black MDF sheets which would hold his drill bits, taps, and other tools. Working with MDF on a CNC machine turned out to not be as simple as he thought, since the MDF would separate and break away unless the CNC tool heads were operated in a specific way.

The build also includes several buckets for other tools, and a custom enclosure for the top of the cart specifically built for his machine tools’ tools to sit while he is working. It’s certainly a more cost-effective solution to a wheeled shop toolbox than buying something off-the-shelf, and a clever repurposing of something which would have otherwise ended up in a landfill. [Emiel] is no stranger to building any tools that he might need, including this custom belt sander built completely from the ground up.

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Automatic Coil Winder Gets It Done With Simple Hardware And Software

July 25, 2021 by Dan Maloney 11 Comments

We’ve grown to expect seeing mechatronics project incorporate a standard complement of components, things like stepper motors, Arduinos, lead screws, timing belts and pulleys, and aluminum extrusions. So when a project comes along that breaks that mold, even just a little, we sit up and take notice.

Departing somewhat from this hardware hacking lingua franca is [tuenhidiy]’s automatic coil winder, which instead of aluminum extrusions and 3D-printed connectors uses simple PVC pipe and fittings as a frame. Cheap, readily available, and easily worked, the PVC does a fine job here, and likely would on any project where forces are low and precision isn’t critical. The PVC frame holds two drive motors, one to wind the wire onto a form and one to drive a lead screw that moves the form back and forth. An Arduino with a CNC shield takes care of driving the motors, and the G-code needed to do so is generated by a simple spreadsheet that takes into account the number turns desired, the number of layers, the dimensions of the spool, and the diameters of the wire. The video below shows the machine going through its paces, with pretty neat and tidy results.

Being such a tedious task, this is far from the first coil winder we’ve seen. Some adhere to the standard design language, some take off in another direction entirely, but they’re all instructive and fun to watch in action.

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