The Box: Think Outside Of It

There’s no single recipe for creativity, as far as I know. But this week on the Podcast, Tom Nardi and I were talking about a number of hacks that were particularly inventive, out-of-the-box, or just simply “how did they think of that?”. One possible route to something new is learning from other disciplines.

We were talking about an inspiring video about 3D printing fabrics. At the moment, the design world is going crazy for all things 3DP, so it’s no surprise to see someone with a design background asking herself how to make stuff that comes off the 3D printer more flexible, and fit her needs a little bit better. But what if those of us on the building-purely-functional side of things took what the fabric folks learned and applied it to our work? You’d get something like this hybrid approach to folding mechanisms, or this approach to remove supports from your prints.

I’m continually surprised by how much the home-gamer can learn from industry, and this week was also no exception. [Anne Ogborn]’s piece on handling bulk material draws mostly on the hard work of engineers who are worried about properly emptying gigantic grain silos or feeding tons of screws into small boxes to ship out to customers. But the same physics are at work when you’re designing an automatic dry cat food dispenser for your next vacation, just on a smaller scale.

How about you? What things have you learned from other disciplines, possibly entirely unrelated ones, that have helped you with your hacking?

Ion Thrusters: Not Just For TIE Fighters Anymore

Spacecraft rocket engines come in a variety of forms and use a variety of fuels, but most rely on chemical reactions to blast propellants out of a nozzle, with the reaction force driving the spacecraft in the opposite direction. These rockets offer high thrust, but they are relatively fuel inefficient and thus, if you want a large change in velocity, you need to carry a lot of heavy fuel. Getting that fuel into orbit is costly, too!

Ion thrusters, in their various forms, offer an alternative solution – miniscule thrust, but high fuel efficiency. This tiny push won’t get you off the ground on Earth. However, when applied over a great deal of time in the vacuum of space, it can lead to a huge change in velocity, or delta V.

This manner of operation means that an ion thruster and a small mass of fuel can theoretically create a much larger delta-V than chemical rockets, perfect for long-range space missions to Mars and other applications, too. Let’s take a look at how ion thrusters work, and some of their interesting applications in the world of spacecraft!

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Longer Range EVs Are On The Horizon

When electric cars first started hitting the mainstream just over a decade ago, most criticism focused on the limited range available and the long recharge times required. Since then, automakers have been chipping away, improving efficiency here and adding capacity there, slowly pushing the numbers up year after year.

Models are now on the market offering in excess of 400 miles between charges, but lurking on the horizon are cars with ever-greater range. The technology stands at a tipping point where a electric car will easily be able to go further on a charge than the average driver can reasonably drive in a day. Let’s explore what’s just around the corner.

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Learn Engineering Concepts With Some Cool Animations

All feats of engineering build on a proper understanding of the basic engineering concepts. Learning these concepts from a book or class tends to be a rather uninspiring exercise, unfortunately. To make this task a lot more enjoyable, [The Efficient Engineer] has produced a series of high-quality, easy-to-watch videos on the concepts.

The videos focus mainly on mechanical and structural engineering and contain excellent animations and just enough math to give you a basic understanding. There are 22 videos so far and cover a wide variety of topics, including FEA analysis, stress and strain, aerodynamics, and Young’s modulus. Each video starts with the basics, then digs down into the topic, all the while visualizing the subject being discussed. For example, for FEA he starts with the applications, then covers discretization (meshing) and how to solve the calculations.

For more excellent educational videos, check out [Real Engineering] and [Practical Engineering]. Continue reading “Learn Engineering Concepts With Some Cool Animations”

Engineering The Less Boring Way

We have to admire a YouTube channel with the name [Less Boring Lectures]. After all, he isn’t promising they won’t be boring, just less boring. Actually though, we found quite a few of the videos pretty interesting and not boring at all. The channel features videos about mechanical engineering and related subjects like statics and math. While your typical electronics project doesn’t always need that kind of knowledge, some of them do and the mental exercise is good for you regardless. A case in point: spend seven minutes and learn about 2D and 3D vectors in two short videos (see below). Or spend 11 minutes and do the whole vector video in one gulp.

These reminded us of Kahn Academy videos, although the topics are pretty hardcore. For example, if you want to know about axial loading, shear strain, or free body diagrams, this is a good place to look.

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Rube Goldberg’s Least Complicated Invention Was His Cartooning Career

The name Rube Goldberg has long been synonymous with any overly-built contraption played for laughs that solves a simple problem through complicated means. But it might surprise you to learn that the man himself was not an engineer or inventor by trade — at least, not for long. Rube’s father was adamant that he become an engineer and so he got himself an engineering degree and a job with the city. Rube lasted six months engineering San Francisco’s sewer systems before quitting to pursue his true passion: cartooning.

Rube’s most famous cartoons — the contraptions that quickly became his legacy — were a tongue-in-cheek critique meant to satirize the tendency of technology to complicate our lives in its quest to simplify them. Interestingly, a few other countries have their own version of Rube Goldberg. In the UK it’s Heath Robinson, and in Denmark it’s Robert Storm Petersen, aka Storm P.

Rube Goldberg was a living legend who loved to poke fun at everything happening in the world around him. He became a household name early in his cartooning career, and was soon famous enough to endorse everything from cough drops to cigarettes. By 1931, Rube’s name was in the Merriam-Webster dictionary, his legacy forever cemented as the inventor of complicated machinery designed to perform simple tasks. As one historian put it, Rube’s influence on culture is hard to overstate.

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Run The Math, Or Try It Out?

I was reading Sonya Vasquez’s marvelous piece on the capstan equation this week. It’s a short, practical introduction to a single equation that, unless you’re doing something very strange, covers everything you need to know about friction when designing something with a rope or a cable that has to turn a corner or navigate a wiggle. Think of a bike cable or, in Sonya’s case, a moveable dragon-head Chomper. Turns out, there’s math for that! Continue reading “Run The Math, Or Try It Out?”