Scratch-Built CO2 Laser Tube Kicks Off A Laser Cutter Build

March 31, 2021 by Dan Maloney 30 Comments

When we see a CO₂ laser cutter build around these parts, chances are pretty good that the focus will be on the mechatronics end, and that the actual laser will be purchased. So when we see a laser cutter project that starts with scratch-building the laser tube, we take notice.

[Cranktown City]’s build style is refreshingly informal, but there’s a lot going on with this build that’s worth looking at — although it’s perhaps best to ignore the sourcing of glass tubing by cutting the ends off of an old fluorescent tube; there’s no mention of what became of the mercury vapor or liquid therein, but we’ll just assume it was disposed of safely. We’ll further assume that stealing nitrogen for the lasing gas mix from car tires was just prank, but we did like the rough-and-ready volumetric method for estimating the gas mix.

The video below shows the whole process of building and testing the tube. Initial tests were disappointing, but with a lot of tweaking and the addition of a much bigger neon sign transformer to power the tube, the familiar bluish-purple plasma made an appearance. Further fiddling with the mirrors revealed the least little bit of laser output — nowhere near enough to start cutting, but certainly on the path to the ultimate goal of building a laser cutter.

We appreciate [Cranktown City]’s unique approach to his builds; you may recall his abuse-powered drill bit index that we recently covered. We’re interested to see where this laser build goes, and we’ll be sure to keep you posted.

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Moving Things With Electricity

March 29, 2021 by Al Williams 9 Comments

We use electricity to move things with the help of motors and magnets all the time. But if you have enough voltage, you can move things with voltage alone. As [James] found out, though, it works best if your objects — ping pong balls, in his case — are conductive.

He wanted to add a Van de Graaff generator to add to his “great ball machine” which already has some cool ways to move ping pong balls. However, to get the electrostatic motion, [James] had to resort to spraying the balls with RF shielding spray.

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Physics Of Lightning Hack Chat

March 29, 2021 by Dan Maloney 2 Comments

Join us on Wednesday, March 31 at noon Pacific for the Physics of Lightning Hack Chat with Greg Leyh!

Of all the things that were around to terrify our ancestors, lightning must have been right up there on the list. Sure, the savannahs were teeming with things that wanted to make lunch out of you, but to see a streak of searing blue-white light emerge from a cloud to smite a tree out of existence must have been a source of dread to everyone. Even now, knowing much more about how lightning happens and how to protect ourselves from it, it’s still pretty scary stuff to be around.

But for as much as we know about lightning, there are plenty of unanswered questions about its nature. To get to the bottom of this, Greg Leyh wants to build a lightning machine of gargantuan proportions: a pair of 120 foot (36 m) tall Tesla towers. Each 10-story tower will generate 8.8 million volts and recreate the conditions inside storm clouds. It’s an ambitious goal, but Greg and his team at Lightning on Demand have already built and demonstrated a 1/3-scale prototype Tesla tower, which is impressively powerful in its own right.

As you can imagine, there are a ton of engineering details that have to be addressed to make a Tesla tower work, not to mention the fascinating physics going on inside a machine like this. Greg will stop by the Hack Chat to answer our questions about the physics of lightning, as well as the engineering needed to harness these forces and call the lightning down from the sky.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, March 31 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
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The Devil Is In The Details For This Open Air Laser

March 17, 2021 by Tom Nardi 23 Comments

Normally, we think of lasers as pretty complex and fairly intimidating devices: big glass tubes filled with gas, carefully aligned mirrors, cooling water to keep the whole thing from melting itself, that sort of thing. Let’s not even get started on the black magic happening inside of a solid state laser. But as [Jay Bowles] shows in his latest Plasma Channel video, building a laser from scratch isn’t actually as difficult as you might think. Though it’s certainly not easy, either.

The transversely excited atmospheric (TEA) laser in question uses high voltage passed across a a pair of parallel electrodes to excite the nitrogen in the air at standard atmospheric pressure, so there’s no need for a tube and you don’t have to pull a vacuum. The setup shakes so many UV photons out of the nitrogen that it doesn’t even need any mirrors. In fact, you should be able to get almost all the parts for a TEA laser from the hardware store. For example, the hexagonal electrodes [Jay] ends up using are actually 8 mm hex keys with the ends cut off.

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Plasma Discharges Show You Where The Radiation Is

February 23, 2021 by Dan Maloney 11 Comments

Depending on the context of the situation, the staccato clicks or chirps of a Geiger counter can be either comforting or alarming. But each pip is only an abstraction, an aural indication of when a particle or ray of ionizing radiation passed through a detector. Knowing where that happened might be important, too, under the right circumstances.

While this plasma radiation detector is designed more as a demonstration, it does a pretty good job at localizing where ionization events are happening. Designed and built by [Jay Bowles], the detector is actually pretty simple. Since [Jay] is the type of fellow with plenty of spare high-voltage power supplies lying around, he took a 6 kV flyback supply from an old build and used it here. The detector consists of a steel disk underneath a network of fine wires. Perched atop a frame of acrylic and powered by a 9 V battery, the circuit puts high-voltage across the plate and the wires. After a substantial amount of tweaking, [Jay] got it adjusted so that passing alpha particles from a sample of americium-241 left an ionization trail between the conductors, leading to a miniature lightning bolt.

In the video below, the detector sounds very similar to a Geiger counter, but with the added benefit of a built-in light show. We like the way it looks and works, although we’d perhaps advise a little more caution to anyone disassembling a smoke detector. Especially if you’re taking apart Soviet-era smoke alarms — you might get more than you bargained for.

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Homebrew Doorknob Caps For High-Voltage Fun

February 19, 2021 by Dan Maloney 15 Comments

Mouser and Digi-Key are great for servicing most needs, and the range of parts they offer is frankly bewildering. But given the breadth of the hardware hacking community’s interests, few companies could afford to be the answer to everyone’s needs.

That’s especially true for the esoteric parts needed when one’s hobby involves high voltages and homemade lasers, like [Les Wright]. He recently came up with a DIY doorknob capacitor design that makes the hard-to-source high-voltage caps much easier to obtain. We’ve seen [Les] use these caps in his transversely excited atmospheric (TEA) lasers, a simple design that uses high-voltage discharge across a long, narrow channel filled with either room air or nitrogen. The big ceramic caps are needed for the HV supply, and while [Les] has a bunch, they’re hard to come by online. He tried a follow-up using plain radial-lead ceramic capacitors, and while the laser worked, he did get some flashover between the capacitor leads.

[Les]’s solution was to dunk the chunky caps in acetone for a week or so to remove their epoxy covering. Once denuded, the leads were bent into a more axial configuration and soldered to brass machine screws. The dielectric slug is then put in a small section of plastic tubing and potted in epoxy resin with the bolts protruding from each end. The result is hard to distinguish from a genuine doorknob cap; the video below shows the build process as well as some testing.

Hats off to [Les] for taking pity on those of us who want to replicate his work but find ourselves without these essentials. It’s nice to know there’s a way to make unobtanium parts when you need them.

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Teardown: Bug Zapper Bulb

February 9, 2021 by Tom Nardi 17 Comments

Up here in the Northern Hemisphere, mosquitoes and other flying pests are the last thing on anyone’s mind right now. The only bug that’s hindering gatherings at the moment goes by the name of COVID-19, but even if we weren’t social distancing, insects simply aren’t a concern at this time of year. So it’s little surprise that these months are often the best time to find a great deal on gadgets designed to deter or outright obliterate airborne insects.

Case in point, I was able to pick up this “Bug Zapper LED Bulb” at the big-box hardware store for just a few bucks. This one is sold by PIC Corporation, though some press release surfing shows the company merely took over distribution of the device in 2017. Before then it was known as the Zapplight, and was the sort of thing you might see advertised on TV if you were still awake at 3 AM. It appears there are several exceptionally similar products on the market as well, which are likely to be the same internally.

In all fairness, it’s a pretty clever idea. Traditional zappers are fairly large, and need to be hoisted up somewhere next to an electrical outlet. But if you could shrink one down to the size of a light bulb, you could easily dot them around the porch using the existing sockets and wiring. Extra points if you can also figure out a way to make it work as a real bulb when the bugs aren’t out. Obviously the resulting chimera won’t excel at either task, but there’s certainly something to be said for the convenience of it.

Let’s take a look inside one of these electrifying illuminators and see how they’ve managed to squeeze two very different devices into one socket-friendly package.

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