ibm

102 Articles

A briefcase sized electronic machine with many indicator lamps and switches

Restoring A Vintage IBM I/O Tester

December 19, 2021 by 12 Comments

By now, [CuriousMarc] and his team of volunteers are well versed in 1960s hardware restoration. So when a vintage IBM I/O Tester came into their possession, a full machine makeover was all but inevitable.

The I/O Tester dates from around 1965, which roughly coincides with the introduction of IBM’s lauded System/360 computer mainframe. In addition to the computer itself, business customers could order a variety of peripherals with their computing system. These included storage devices, printers, additional operator consoles, and so on. Since these peripherals shared the same I/O design, a portable hardware testing rig was a sensible design choice. One portable low-voltage tester could be paired with any number of IBM peripherals, doing away with the need to have unique debugging panels on every piece of computing hardware.

Fast forward to the present day, and the IBM I/O Tester looks positively antique with its blinkenlight lamp panel and switches. To use the tester, simply connect up one (or both) of its chunky 104-pin connectors to your IBM peripheral of choice, insert the accompanying paper overlay, and voilà. Operators could then observe the status of the many lamps to evaluate the inner digital workings of the connected peripheral. Depending on the connected hardware, the tester could reveal the contents of data registers, printing status, disk and tape transfer status, and probably much more. The purpose of the tester’s ninety indicator lights is completely dependent on the attached peripheral, and the paired paper overlays are essential to comprehend their meaning.

After [Ken Shirriff] deciphered the documentation, it wasn’t long before the tester could be powered up using 24 VAC (normally supplied by the equipment being tested). Several burned out lamps were noted for replacement. The lamp assemblies required minor surgery due to a dubious design choice, and at least one of the toggle switches needed a new guide and a heavy dose of contact cleaner before it came back to life.

For the moment, [CuriousMarc] is using the blinkenlights panel as a surprisingly striking retro clock. With a literal truckload of vintage IBM hardware sitting in his storage, it’ll be exciting to see whether this restored tester will be pulled back into operational service someday. Readers should also check out our coverage of his previous major project, restoring an Apollo Guidance Computer.

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Retrotechtacular: Office Equipment From The 1940s

November 23, 2021 by 15 Comments

If you can’t imagine writing a letter on a typewriter and putting it in a mailbox, then you take computers for granted. But that’s just the tip of the iceberg. More niche applications begat niche machines, and a number of them are on display in this film that the Computer History Archives Project released last month. Aside from the File-o-matic Desk, the Addressograph, or the Sound Scriber, there a number of other devices that give us a peek into a bygone era.

One machine that’s still around, although in a much computerized form, is the stenograph. Not so popular these days is the convenient stenograph carrier, allowing a patient’s statement to be recorded bedside in the hospital immediately after a car accident. Wire recorders were all the rage in 1947, as were floppy disks (for audio, not data). Both media were used to time-shift dictation. Typing champions like Stella Pajunas could transcribe your letters and memos at 140 WPM using an electric typewriter, outpacing dot matrix printers but a snail’s pace compared to a laser jet.

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IBM Cheese Cutter Restoration

October 12, 2021 by 31 Comments

For a while now, Mac Pro towers have had the nickname “cheese grater” because of their superficial resemblance to this kitchen appliance. Apple has only been a company since the 70s, though, and is much newer than one of its historic rivals, IBM. In fact, IBM is old enough to have made actual cheese-related computers as far back as the 1910s, and [Hand Tool Rescue] recently obtained one of these antique machines for a complete restoration.

The tool arrived to the restoration workshop in a state so poor that it was difficult to tell what many of the parts on the machine did except for the large cleaver at the top. The build starts with a teardown to its individual parts, cleaning and restoring them to their original luster, machining new ones where needed, and then putting it all back together. The real mystery of this build was what the levers on the underside of the machine were supposed to do, but after the refurbishment it was discovered that these are the way that portions the cheese wheel would be accurately sized and priced before a cut was made.

By placing a section of a wheel of cheese on the machine and inputting its original weight with one of the levers, the second lever is adjusted to the weight of cheese that the customer requested, which rotates the wheel of cheese to the correct position before a cut is made. To us who are spoiled with a world full of electronic devices, a mechanical computer like this seems almost magical, especially with how accurate it is, but if your business in the 1910s involved cheese, this would have been quite normal. In fact, it would be 50 more years before IBM created the machines that they’re more commonly known for.

Thanks to [Jasper Jans] for the tip!

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A composite of a disassembled and reassembled Model F keyboard

Model F Keyboard Restoration Goes The Extra Mile

October 8, 2021 by 19 Comments

The IBM Model F keyboard should need no introduction. Famed for its buckling spring key mechanisms, the Model F is lusted over for its satisfying typing experience and Armageddon-proof build quality. First introduced in 1981, many of these keyboards will now naturally require basic maintenance. However, [Epictronics] recently went a step further and restored a Model F to like-new condition.

Missing keycaps were the least of his worries, as both new and old replacements are relatively easy to come by. [Epictronics] was more concerned about the forty-year-old foam sandwiched tight inside the keyboard, most likely having long since degraded. Apart from being plain gross, the decaying foam has the potential to foul the buckling spring switches. After taking apart the body and removing the ‘disgusting’ foam pad, a replacement was forged from neoprene and a handy-dandy hole punch.

Disassembly of the keyboard case required the gentle touch of a mallet, and reassembly needed similarly inappropriate tools. As demonstrated in this vintage clip from IBM, keyboard assembly was (and still is) performed automatically by robots, driven by an IBM Series/1 minicomputer. These robots were equally impressive for their precision and strength. Without access to IBM’s aptly named ‘closing tool’ and various other robotic helpers, [Epictronics] had to settle for pool noodles and a comically large clamp during reassembly, mixed with sheer determination.

Other neat tricks in the video include applying heat to reform the coiled keyboard cable, and using car polish to clean the case plastics. The latter has the potential to make things worse, so a delicate hand is needed to maintain the textured plastic.

We recently covered another Model F restoration, and it’s exciting to see so many dedicated hackers keeping these keyboards clickety-clacking well into the 21st century.

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Some Pleasing Experiments In 8-Bit Video Cards

October 3, 2021 by 13 Comments

These days, supply chain factors and high demand have made it incredibly difficult to lay one’s hands on a GPU. However, if you’re into older computers, you might find it hard to source old-school video cards too. Fear not, for [Dave’s Dev Lab] has been cooking up some experiments with a goal of eventually producing a new 8-bit ISA video card from scratch.

The long term goal is to recreate the original design of early IBM hardware, namely, the MDA and CGA video cards of decades past. The experiments center around the venerable Motorola 6845 which was widely used in computers in the 1980s. However, [Dave] intends to make them suitable for outputting to modern screens using typical VGA and DVI outputs, as well as those expected by modern TFT LCDs.

Thus far, [Dave] has achieved successful VGA output in a 40×35 text mode. With an 8×16 font, and the display running at 640×480 resolution at 60 Hz, everything hums along nicely. Similar experiments with a modern 480×272 LCD display have also worked well.

There’s a long way to go before [Dave’s] hardware is playing Commander Keen, but it’s great to see such effort being put into the platform. It could yet serve as a great upgrade for those wishing to use their vintage IBM metal without having to source a tired old CGA monitor.

We’ve seen similar work before too, with the Graphics Gremlin from [Tube Time] achieving a similar task. If you’ve been brewing up your own ISA hardware at home, do drop us a line.

Logic Chip Teardown From Early 1990s IBM ES/9000 Mainframe

April 14, 2021 by 9 Comments

The 1980s and early 1990s were a bit of an odd time for semiconductor technology, with the various transistor technologies that had been used over the decades slowly making way for CMOS technology. The 1991-vintage IBM ES/9000 mainframe was one of the last systems to be built around bipolar transistor technology, with [Ken Shirriff] tearing into one of the processor modules (TCM) that made up one of these mainframes.

A Thermal Conduction Module from an IBM ES/9000 mainframe.

Five of these Thermal Conduction Modules (127.5 mm a side) made up the processor in these old mainframes. Most of note are the use of the aforementioned bipolar transistors and the use of DCS-based (differential current switch) logic. With the already power-hungry bipolar transistors driven to their limit in the ES/9000, and the use of rather massive DCS gates, each TCM was not only fed many amperes of electricity, but also capable of dissipating up to 600 Watts of power.

Each TCM didn’t contain a single large die of bipolar transistors either, but instead many smaller dies were bonded on a specially prepared ceramic layer in which the wiring was added through a very precise process. While an absolute marvel of engineering, the ES/9000 was essentially a flop, and by 1997 IBM too would move fully to CMOS transistor technology.

Over the years we’ve featured a lot of [Ken]’s work, perhaps you’d like to know more about his techniques.

Retrotechtacular: Design For Assembly, 1980s-Style

February 3, 2021 by 23 Comments

To get its engineers thinking about design for assembly back in the 1980s, Westinghouse made a video about a product optimized for assembly: the IBM Proprinter. The technology may be dated, but the film presents a great look at how companies designed not only for manufacturing, but also for ease of assembly.

It’s not clear whether Westinghouse and IBM collaborated on the project, but given the inside knowledge of the dot-matrix printer’s assembly, it seems like they did. The first few minutes are occupied by an unidentified Westinghouse executive talking about design for assembly in general terms, and how it impacts the bottom line. Skip ahead to 3:41 if talking suits aren’t your thing.

Once the engineer gets going on the printer, though, things get really interesting. The printer’s guts are laid out before him, ready to be assembled. What’s notably absent from the table are tools — the Proprinter was so well designed that the only tool needed is a pair of human hands. And they don’t have to be particularly dexterous hands, either — the design favors motions that are straight down, letting gravity assist the assembly process and preventing assemblers from the need to contort their bodies. Almost everything is held in place by compliant mechanisms built into the plastic parts. There are a few gems in the film, like the plastic lead screw that drives the printhead, obviating the need to string a fussy timing belt, or the unique roller that twists to lock onto a long shaft, rather than having to be pushed to its center.

We found this film which we’ve placed below the break to be very instructive, and the fact that a device as complex as a printer can be assembled in just a few minutes without picking up a single tool is pretty illustrative of the power of designing for assembly. Slick designs that can’t be manufactured at scale are all too common in this age of powerful design tools and desktop manufacturing, so these lessons from the past might be worth relearning.

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