inductor

39 Articles

Fail Of The Week: The SMD Crystal Radio That Wasn’t

December 3, 2024 by 18 Comments

The crystal radio is a time-honored build that sadly doesn’t get much traction anymore. Once a rite of passage for electronics hobbyists, the classic coil-on-an-oatmeal-carton and cat’s whisker design just isn’t that easy to pull off anymore, mainly because the BOM isn’t really something that you can just whistle up from DigiKey or Mouser.

Or is it? To push the crystal radio into the future a bit, [tsbrownie] tried to design a receiver around standard surface-mount inductors, and spoiler alert — it didn’t go so well. His starting point was a design using a hand-wound air-core coil, a germanium diode for a detector, and a variable capacitor that was probably scrapped from an old radio. The coil had three sections, so [tsbrownie] first estimated the inductance of each section and sourced some surface-mount inductors that were as close as possible to their values. This required putting standard value inductors in series and soldering taps into the correct places, but at best the SMD coil was only an approximation of the original air-core coil. Plugging the replacement coil into the crystal radio circuit was unsatisfying, to say the least. Only one AM station was heard, and then only barely. A few tweaks to the SMD coil improved the sensitivity of the receiver a bit, but still only brought in one very local station.

[tsbrownie] chalked up the failure to the lower efficiency of SMD inductors, but we’re not so sure about that. If memory serves, the windings in an SMD inductor are usually wrapped around a core that sits perpendicular to the PCB. If that’s true, then perhaps stacking the inductors rather than connecting them end-to-end would have worked better. We’d try that now if only we had one of those nice old variable caps. Still, hats off to [tsbrownie] for at least giving it a go.

Note: Right after we wrote this, a follow-up video popped up in our feed where [tsbrownie] tried exactly the modification we suggested, and it certainly improves performance, but in a weird way. The video is included below if you want to see the details.

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A Look Under The Hood Of Intermediate Frequency Transformers

November 27, 2024 by 11 Comments

If you’ve been tearing electronic devices apart for long enough, you’ll know that the old gear had just as many mysteries within as the newer stuff. The parts back then were bigger, of course, but often just as inscrutable as the SMD parts that populate boards today. And the one part that always baffled us back in the days of transistor radios and personal cassette players was those little silver boxes with a hole in the top and the colorful plug with an inviting screwdriver slot.

We’re talking about subminiature intermediate-frequency transformers, of course, and while we knew their purpose in general terms back then and never to fiddle with them, we never really bothered to look inside one. This teardown of various IF transformers by [Unrelated Activities] makes up somewhat for that shameful lack of curiosity. The video lacks narration, relying on captions to get the point across that these once-ubiquitous components were a pretty diverse lot despite their outward similarities. Most had a metal shell protecting a form around which one or more coils of fine magnet wire were wrapped. Some had tiny capacitors wired in parallel with one of the coils, too.

Perhaps the most obvious feature of these IF transformers was their tunability, thanks to a ferrite cup or slug around the central core and coils. The threaded slug allowed the inductance of the system to be changed with the turn of a screwdriver, preferably a plastic one. [Unrelated] demonstrates this with a NanoVNA using a nominal 10.7-MHz IFT, probably from an FM receiver. The transformer was tunable over a 4-MHz range.

Sure, IFTs like these are still made, and they’re not that hard to find if you know where to look. But they are certainly less common than they used to be, and seeing what’s under the hood scratches an itch we didn’t even realize we had.

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Overcomplicating The Magnetic Compass For A Reason

October 18, 2024 by 17 Comments

Some inventions are so simple that it’s hard to improve them. The magnetic compass is a great example — a magnetized needle, a bit of cork, and a bowl of water are all you need to start navigating the globe. So why in the world would you want to over-complicate things with something like this Earth inductor compass? Just because it’s cool, of course.

Now, the thing with complication is that it’s often instructive. The simplicity of the magnetic compass masks the theory behind its operation to some degree and completely fails to deliver any quantitative data on the Earth’s magnetic field. [tsbrownie]’s gadget is built from a pair of electric motors, one intact and one stripped of its permanent magnet stators. The two are mounted on a 3D printed frame and coupled by a long shaft made of brass, to magnetically isolate them as much as possible. The motor is powered by a DC supply while a digital ammeter is attached to the terminals on the stator.

When the motor spins, the stator at the other end of the shaft cuts the Earth’s magnetic lines of force and generates a current, which is displayed on the ammeter. How much current is generated depends on how the assembly is oriented. In the video below, [tsbrownie] shows that the current nulls out when oriented along the east-west axis, and reaches a maximum along north-south. It’s not much current — about 35 microamps — but it’s enough to get a solid reading.

Is this a practical substitute for a magnetic compass? Perhaps not for most use cases, but a wind-powered version of this guided [Charles Lindbergh]’s Spirit of St. Louis across the Atlantic in 1927 with an error of only about 10 miles over the trip, so there’s that. Other aircraft compasses take different approaches to the problem of nulling out the magnetic field of the plane.

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DIY Loading Coil Shortens Antenna Lengths

November 20, 2023 by 24 Comments

A newly licensed amateur radio operator’s first foray into radios is likely to be a VHF or UHF radio with a manageable antenna designed for the high frequencies in these radio bands. But these radios aren’t meant for communicating more than a double-digit number of kilometers or miles. The radios meant for long-distance communication use antennas that are anything but manageable, as dipole antennas for the lowest commonly used frequencies can often be on the order of 50 meters in length. There are some tricks to getting antenna size down like folding the dipole in all manner of ways, but the real cheat code for reducing antenna size is to build a loading coil instead.

As [VA5MUD] demonstrates, a loading coil is simply an inductor that is placed somewhere along the length of the antenna which makes a shorter antenna behave as a longer antenna. In general, though, the inductor needs to be robust enough to handle the power outputs from the radio. There are plenty of commercial offerings but since an inductor is not much more than a coil of wire, it’s entirely within the realm of possibility to build them on your own. [VA5MUD]’s design uses a piece of PVC with some plastic spacers to wind some thick wire around, and then a customized end cap with screw terminals attached to affix the antenna and feedline to. Of course you’ll need to do a bit of math to figure out exactly how many turns of wire will be best for your specific situation, but beyond that it’s fairly straightforward.

It’s worth noting that the coil doesn’t have to be attached between the feedline and the antenna. It can be placed anywhere along the antenna, with the best performance typically being at the end of the antenna. Of course this is often impractical, so a center-loaded coil is generally used as a compromise. Coils like these are not too hard to wind by hand, but for smaller, lower-current projects it might be good to pick up a machine to help wind the coils instead.

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All-Mechanical Coil Winder Is A Scrap-Bin Delight

August 30, 2023 by 10 Comments

If there’s something more tedious than winding coils, we’re not sure what it is — possibly rolling and wrapping coins; that’s really a bother. But luckily, just like there are mechanical ways to count coins, there are tools to make coil production a little less of a chore, but perhaps none that have as much charm as this all-mechanical coil winder.

We’d say that [Ralph (VK3ZZC)]’s amazing invention firmly falls under the “contraption” category, without a hint of the term being used as a pejorative. The rig was based on the MoReCo Coilmaster, a machine that was once commercially available at a fairly steep price, according to [Ralph], and still seems to command a premium even today. Never being able to afford an original, [Ralph] spun up his own from scrap metal and tooling no more sophisticated than a drill press. It’s a riot of brass and steel, with a hand crank that drives the main winding shaft while powering a cam that guides the wire along the long axis of the coil form. Cams can be changed out for different winding patterns, and various chucks adapt to hold different coil forms to the winding shaft.

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Practical Inductors In LTSpice

July 18, 2023 by 8 Comments

LTSpice and the underlying Spice engine does a great job of simulating ideal components. But it is also capable — if you know how — of handling models of real-world devices. Inductors, for example, are one of the most imperfect components. Their constituent wire has resistance, and there is parasitic capacitance between the windings. If there is a core, it also will have many imperfections and losses. [Sam Ben-Yaakov] has a lecture about modeling real inductors in LTSpice, and he covers how you can capture some of these imperfections in the video below.

There is a bit of math in the presentation, but we liked that it relates back to datasheets for actual components. Being able to understand what the parameters on a datasheet mean is crucial, and if you ever wondered what some of these entries mean, you’ll get a lot from this video.

The main feature of the model is the flux equation. The tanh (hyperbolic tangent) function is similar to the curve you want for the flux equation, so it plays a major part. Of course, there are other parts of the inductor you may have to model, too, but this is one of the most difficult parts.

You can also model transformers using LTSpice. You can also create custom components.

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Siphoning Energy From Power Lines

June 11, 2023 by 108 Comments

The discovery and implementation of alternating current revolutionized the entire world little more than a century ago. Without it, we’d all have inefficient, small neighborhood power plants sending direct current in short, local circuits. Alternating current switches the direction of current many times a second, causing all kinds of magnetic field interactions that result in being able to send electricity extremely long distances without the resistive losses of a DC circuit. The major downside, though, is that AC circuits tend to have charging losses due to this back-and-forth motion, but this lost energy can actually be harvested with something like this custom-built transformer.

[Hyperspace Pilot] hand-wound this ferromagnetic-core transformer using almost two kilometers of 28-gauge magnet wire. The more loops of wire, the more the transformer will be able to couple with magnetic fields generated by the current flowing in other circuits. The other thing that it needs to do is resonate at a specific frequency, which is accomplished by using a small capacitor to tune the circuit to the mains frequency. With the tuning done, holding the circuit near his breaker panel with the dryer and air conditioning running generates around five volts. There’s not much that can be done with this other than hook up a small LED, since the current generated is also fairly low, but it’s an impressive proof of concept.

After some more testing, [Hyperspace Pilot] found that the total power draw of his transformer is only on the order of about 50 microwatts in an ideal setting where the neutral or ground wire wasn’t nearby, so it’s not the most economical way to steal electricity. On the other hand, it could still be useful for detecting current flow in a circuit without having to directly interact with it. And, it turns out that there are better ways of saving on your electricity bill provided you have a smart meter and the right kind of energy-saving appliances anyway.

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