ESP8266 Monitor Keeps An Eye On OctoPrint

November 5, 2018 by Tom Nardi 8 Comments

At this point, you’ve almost certainly heard of OctoPrint. The web-based control interface for 3D printers is especially popular for those who’s primary computers run on an operating system that has a penchant for occasionally imploding. Even if you aren’t laboring under that common software handicap, OctoPrint offers a wide away of compelling features. Perhaps chief among them the ability to monitor your printer over the network, and if you insist, over the Internet. But while OctoPrint provides the server side for getting your printer on the net, you’re on your own for the client.

Rather than using a web browser like some kind of peon, [David Payne] has come up with a very slick desktop OctoPrint monitor using the WeMos D1 Mini ESP8266 board. With an exceptionally low part count and housed in a (what else) 3D printed enclosure, this is a cheap and easy OctoPrint accessory that we suspect will be decorating many a hacker’s desk before too long.

The electronics are simple to the extreme, just hook the 4 wires of an 128×64 OLED I2C display to the appropriate pins of the ESP8266 board, and you’re ready to upload the Arduino code [David] has come up with.

His code is very polished, from using WiFiManager for initial network setup to providing its own web-based configuration menus to get the device linked up to your OctoPrint instance, [David] clearly wanted this to be as smooth an experience as possible for the end user. When the 3D printer isn’t working on a job, the monitor will even switch over to showing you the time and weather. We’ve seen commercial products that weren’t this user-friendly.

We also love the case design on this little gadget. While the aesthetics are perhaps debatable (sort of reminds us of the little fellows from Darwinia), we appreciate any functional print that doesn’t require supports. You’ll need to provide a couple of little screws to keep the back panel on, but other than that everything snaps into place.

Of course, you could always just use your smartphone to keep an eye on OctoPrint, and even if the remote management capabilities don’t grab your interest, there’s plenty of interesting plugins to keep you occupied.

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Turn A Cheap 3D Printer Into A Cheap Laser Cutter

September 29, 2018 by Tom Nardi 26 Comments

We know it’s hard to hear it, but the days of you being a hotshot at the local Hackerspace because you’ve got a 3D printer at home are long gone. While they’re still one of the most persnickety pieces of gear on the hacker’s bench, they’re certainly not the rarest anymore. Some of these printers are so cheap now they’re almost impulse buys. Like it or not, few people outside of your grandmother are going to be impressed when you tell them you’ve got a personal 3D printer anymore; and we wouldn’t be surprised if even granny picked up a Monoprice Mini during the last open box sale.

But while 3D printer ownership isn’t the pinnacle of geek cred it once was, at least there’s a silver lining: cheap motion platforms we can hack on. [squix] writes in to tell us about how he added a laser to his $200 USD Tevo Tarantula 3D printer, greatly expanding the machine’s capabilities without breaking the bank. The information in his write-up is pretty broadly applicable to most common 3D printer designs, so even if you don’t have a Tarantula it shouldn’t be too hard to adapt the concept.

The laser is a 2.5 W 445 nm module which is very popular with low-cost laser cutter setups. It’s a fully self-contained air cooled unit that just needs a source of 12 V to fire up. That makes it particularly well suited to retrofitting, as you don’t need to shoehorn in any extra support electronics. [squix] simply connected it to the existing power wires for the part cooling fan he added to the Tarantula previously.

You may want to check the specs for your 3D printer’s control board before attaching such a high current device to the fan connector. Best case it just overloads the board’s regulator and shuts down, worst case the magic smoke might escape. A wise precaution here might be to put a MOSFET between the board’s fan output the and the laser, but we won’t tell you how to live your life. As far as laser safety, this device should probably work inside an opaque box, or behind closed doors.

Once the laser is hanging off the fan port of your printer’s controller, you can turn it on with the normal GCode commands for fan control, M106 and M107 (to turn it on and off, respectively). You can even control the laser’s power level by adding an argument to the “on” command like: M106 S30.

Then you just need to mount the laser, and it’s more or less business as usual. Controlling a laser engraver/cutter isn’t really that different from controlling a 3D printer, so [squix] is still using OctoPrint to command the machine; the trick is giving it a “3D model” that’s just a 2D image with no Z changes to worry about. We’ve seen the process for doing that in Inkscape previously.

With this laser module going for as little as $60 USD (assuming you’ve got a 3D printer or two laying around to do the conversion on), this is a pretty cheap way to get into the subtractive manufacturing game. Next stop from there is getting one of those K40’s everyone’s talking about.

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Adding 3D Printer Power And Light Control To OctoPrint

September 15, 2018 by Tom Nardi 15 Comments

OctoPrint is a great way to monitor your printer, especially with the addition of a webcam. Using a tablet or mobile phone, you can keep an eye on what the printer is doing from anywhere in the house (or world, if you take the proper precautions), saving you from having to sit with the printer as if it’s an infant. But simply watching your printer do its thing is only a small slice of the functionality offered by OctoPrint’s vast plugin community.

As [Jeremy S Cook] demonstrates, it’s fairly easy to add power control for the printer and auxiliary lighting to your OctoPrint setup. Being able to flick the lights on over the print bed is obviously a big help when monitoring it via webcam, and the ability to turn the printer off can provide some peace of mind after the print has completed. If you’re particularly brave it also means you could power on the printer and start a print completely remotely, but good luck if that first layer doesn’t go down perfectly.

In terms of hardware, you only need some 3.3V relays for the Raspberry Pi running OctoPrint to trigger, and an enclosure to put the wiring in. [Jeremy] uses only one relay in this setup to power the printer and lights at once, but with some adjustment to the software, you could get independent control if that’s something you’re after.

On the software side [Jeremy] is using an OctoPrint plugin called “PSU Control”, which is actually intended for controlling an ATX PSU from the Pi’s GPIO pins, but the principle is close enough to throw a relay. Other plugins exist which allow for controlling a wider away of devices and GPIO pins if you want to make a fully remote controlled enclosure. Plus you can always whip up your own OctoPrint plugin if you don’t find anything that quite meets your switching needs.

[Jeremy] previously documented his unique mount to keep his Raspberry Pi and camera pointed at his printer, which is naturally important if you want to create some cool videos with Octolapse.

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Hanging, Sliding Raspi Camera Adds Dimension To Octoprint

August 16, 2018 by Kristina Panos 13 Comments

Are you using Octoprint yet? It’s so much more than just a way to control your printer over the internet, or to keep tabs on it over webcam when you’re off at work or fetching a beer. The 3D printing community has rallied around Octoprint, creating all sorts of handy plug-ins like Octolapse, which lets you watch the print blossom from the bed via time-lapse video.

Hackaday alum [Jeremy S Cook] wanted to devise a 3D-printable mount for a Raspi camera after finding himself inspired by [Tom Nardi]’s excellent coverage of Octoprint and Octolapse. He recently bought a wire shelving unit to store his printer and printer accessories, and set to work. We love the design he came up with, which uses the flexibility of the coolant hose to provide an endlessly configurable camera arm. But wait, there’s more! Since [Jeremy] mounted it to the rack with zip ties, the whole rig shimmies back and forth, providing a bonus axis for even more camera views. Slide past the break to see [Jeremy]’s build/demo video.

It’s great to be able to monitor a print from anywhere with internet access, but the camera is almost always set up for a tight shot on the print bed. How would you ever know if you’re about to run out of filament? For that, you need a fila-meter.

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3D Printers Get A Fuel Gauge: Adding A Filament Scale To OctoPrint

August 10, 2018 by Tom Nardi 17 Comments

It seems a simple enough concept: as a 3D printer consumes filament, the spool becomes lighter. If you weighed an empty spool, and subtracted that from the weight of the in-use spool, you’d know how much filament you had left. Despite being an easy way to get a “fuel gauge” on a desktop 3D printer, it isn’t something we often see on DIY machines, much less consumer hardware. But with this slick hack from [Victor Noordhoek] as inspiration, it might become a bit more common.

He’s designed a simple filament holder which mounts on top of an HX711 load cell, which is in turn connected to the Raspberry Pi running OctoPrint over SPI. If you’re running OctoPrint on something like an old PC, you’ll need to use an intermediate device such as an Arduino to get it connected; though honestly you should probably just be using a Pi.

On the software side, [Victor] has written an OctoPrint plugin that adds a readout of current filament weight to the main display. He’s put a fair amount of polish into the plugin, going through the effort to add in a calibration routine and a field where you can enter in the weight of your empty spool so it can be automatically deducted from the HX711’s reading.

Hopefully a future version of the plugin will allow the user to enter in the density of their particular filament so it can calculate an estimate of the remaining length. The next logical step would be adding a check that will show the user a warning if they try to start a print that requires more filament than the sensor detects is currently loaded.

This is yet another excellent example of the incredible flexibility and customization offered by OctoPrint. If you’re looking for more reasons to make the switch, check out our guide on using OctoPrint to create impressive time lapse videos of your prints, or how you can control the printer from your mobile device.

Coolest Way To Watch 3D Printing: Lights, Camera, Octolapse!

July 2, 2018 by Tom Nardi 24 Comments

Octoprint is a household name for anyone into 3D printing and anyone regularly reading Hackaday. Described by creator Gina Häußge as “the snappy web interface for your 3D printer”, Octoprint allows you to control effectively any desktop 3D printer over the local network or Internet. It even has webcam support so you can watch your printer while it works, meaning you can finally put that video baby monitor back into the crib with Junior.

While the core functionality of Octoprint is fantastic alone, its true power is unlocked through the plugin system and the community that’s sprung up around it. With plugins, Octoprint can do everything from control RGB light strips in your printer’s enclosure to sending status messages via Discord. One particularly popular plugin that has been making the rounds lately is Octolapse by [FormerLurker]. This plugin provides a comprehensive intelligent system for creating time-lapse videos of prints.

What does that mean? Well, instead of simply taking a picture every few seconds like you’d do traditionally, Octolapse actually keeps track of the printer’s motions while its running. It can then take a picture at the opportune moment to create a number of user-selected effects. More importantly, it can even take control of the printer directly; moving the hotend away from the print before taking a picture. The effect is that the print simply “grows” out of the bed.

I thought it would be interesting to take a closer look at Octolapse and see just what it takes to create one of those awesome time-lapse videos. It turned out to be somewhat trickier than I anticipated, but the end results are so fantastic I’d say it’s a technique worth mastering.

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3D Printering: Which Raspberry Pi Is Best At Slicing In Octoprint?

May 3, 2018 by Tom Nardi 22 Comments

OctoPrint is arguably the ultimate tool for remote 3D printer control and monitoring. Whether you simply want a way to send G-Code to your printer without it being physically connected to your computer or you want to be able to monitor a print from your phone while at work, OctoPrint is what you’re looking for. The core software itself is fantastic, and the community that has sprung up around the development of OctoPrint plugins has done an incredible job expanding the basic functionality into some very impressive new territory.

RAMBo 3D controller with Pi Zero Integration

But all that is on the software side; you still need to run OctoPrint on something. Technically speaking, OctoPrint could run on more or less anything you have lying around the workshop. It’s cross platform and doesn’t need anything more exotic than a free USB port to connect to the printer, and people have run it on everything from disused Windows desktops to cheap Android smartphones. But for many, the true “home” of OctoPrint is the Raspberry Pi.

As I’ve covered previously, the Raspberry Pi does make an exceptional platform for OctoPrint. Given the small size and low energy requirements of the Pi, it’s easy to integrate into your printer. The new Prusa i3 MK3 even includes a header right on the control board where you can plug in a Raspberry Pi Zero.

But while the Raspberry Pi is more than capable of controlling a 3D printer in real-time, there has always been some debate about its suitability for slicing STL files. Even on a desktop computer, it can sometimes be a time consuming chore to take an STL file and process it down to the raw G-Code file that will command the printer’s movements.

In an effort to quantify the slicing performance on the Raspberry Pi, I thought it would be interesting to do a head-to-head slicing comparison between the Pi Zero, the ever popular Pi 3, and the newest Pi 3 B+.

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