Hackaday Links: March 27, 2011

Magnified glasses

A late hacking session, and parts-on-hand came together as the inspiration for [BadWolf’s] magnified glasses with LED lighting.

Pendulum Printer

This orb, when swung like a pendulum, prints images by dropping ink out the bottom. A processing sketch works in conjuction with a Wii Remote and an IR LED in the orb to sense when the print head is in just the right position for dispensing ink.

ITead PCB fab house tips and tricks

[Flemming] uses a PCB fab house called ITead Studio. We hadn’t heard of it before but if you consider giving it a try make sure you look over his tips and tricks about the service before submitting your designs.

Katamari Bookmarklet

[Spi] wrote in to let us know about this Java Bookmarklet he came across that lets you turn any webpage into a Katamari Damacy level. It’s a pretty clever bit of code.

Color-picker pen

Here’s a pen concept inspired by Photoshop. On one end there’s a scanner that lets you pick your color from any physical object. Then just turn it around and write with the exact same color. Now go out and make this reality! [Thanks Frank]

Direct To PCB Resist Printing Requires Minimal Additional Components

epson_inkjet

Printing PCBs using the toner transfer method works pretty well, but there are some downsides, such as incomplete trace transfers and the like. HackHut user [rucalgary] decided to go the inkjet route instead, and picked up an Epson printer on clearance at his local electronics shop. This method is not new by any means, but his printer conversion is one of the simplest we’ve seen as it does not rely on any additional sensors to function.

Once he got home, he tore the printer down immediately, removing the paper input and output trays as well as the scanner bed. After all of the extraneous parts were removed, he got to work raising up the printer head, as well as the printer head rest mechanism. He mentions that the latter component is absolutely crucial to proper functionality down the line. Once the print head and its associated components were relocated, he added a pair of aluminum rails for feeding his print tray into the machine.

With everything complete, he filled up a spare cartridge with ink (he says that MISPRO yellow works best) and ran some test boards through. He is quite pleased with how things turned out, and is more than happy to give you a quick tour of his completed printer via the video below.

Continue reading “Direct To PCB Resist Printing Requires Minimal Additional Components” →

Direct To PCB Etch Resist Printing

Here’s a step-by-step guide for printing etch resist directly to copper clad boards. Two methods of making printed circuit boards at home have long dominated as the favorites; using photo-resist, and the toner-transfer method. The latter involves printing board artwork on a laser printer and then ironing it onto the copper clad. We’ve seen some efforts to print toner directly to the copper, or to use ink to adhere toner and then heat fuse it, but this hack is the first one we remember seeing that uses an inkjet printer directly.

The best reason inkjet printing isn’t often used is do to the ink’s iability to protect copper from the etchant. This method uses MISPRO ink that is pigment based and will resist the acid. An Epson Stylus Photo R260 printer was chosen because you can get refillable printer cartridges which work with the ink, and they’re fairly easy to modify. In order to feed substrate through the device it needs some physical alteration to make room for the thickness of the material, and an ATtiny13 has been added to trick one of the sensors.

Unfortunately we didn’t find photos of the printed resist. But there is source code available for the tiny13 if you do give this a try.

[Thanks Pavlejo]

Emulating Ink Cartridges

[Smartie_on_computer] wanted to do some experimenting with an epson printer.  After getting a somewhat disassembled one, the first step was to simply get it running. Unfortunately, one of the ink cartridges was missing and these printers refuse to do pretty much anything without all the cartridges installed.  Rather than go purchase a costly cartridge that they didn’t intend to actually use, [Smartie_on_computer], chose to emulate the cartridge using a microcontroller. After some searching for the protocol used on the cartridge, the info ended up being in the patent. [Smartie_on_computer] now has a functional printer that is destined to be a 3d printer in the near future. You can see a video breakdown after the break.

Continue reading “Emulating Ink Cartridges” →

DTG: Improved Printing On T-shirts

[Jeff German] improved upon his DIY direct to garment printer an ended up with a machine he thinks is equivalent to anything you can buy commercially. We last looked in on this project in June but much has been done since then. Most notably, there are build instructions available (requires login). [Jeff’s] printer is based around an Epson R1900 plus the base that holds and feed a garment. Take a look after the break to see it printing full color designs in high resolution. From the YouTube description it sounds like he wants to go into production with this. Kudos to him for also sharing the build techniques.

Continue reading “DTG: Improved Printing On T-shirts” →

Futuristic 3D Mouse Originally Arduino Powered And 3D Printed

We usually shy away from posting about commercial products. Strap on a bib to protect your shirt from the drool, watching the video after the break will show you why we had to post about this. [Valentin Heun] and his cohorts developed this three-dimensional controller using tools common to the hacker community. The patent-pending device uses a sphere for rotational input but can also be nudged for movement on 3 axes.

You may remember that [Valentin] as involved with that 10,000 watt flourescent lamp display. His Arduino skills were honed with that installation and used during the development of this mouse. Also joining in the prototyping fun was a 3D printer used to make the parts. From project to production, we figure the skills you use when hacking are breaking down the barriers that inventors have traditionally faced when looking to marked useful products.

This would be fantastic for 3D cad, modelling, etc. But we think it would also go well with Eagle, like the other 3D mouse hack did.

Continue reading “Futuristic 3D Mouse Originally Arduino Powered And 3D Printed” →

3D Printing With Visible Light

This 3D printer manages some pretty fantastic resolution, and these are just the early results of [Junior Veloso’s] build. He put together a machine that prints objects in resin that cures in visible light. To print, a thin layer of raw liquid resin self-levels across a printing surface and a DLP-based projector shines light from below, onto the portion to be hardened. The z-axis then pulls that layer up and the next to be printed will become the newest bottom layer. Horizontally the printer yields 1024×768 resolution with a layer thickness as small as 0.01 mm. No wonder he’s turning out this kind of quality.

The model above took 5 hours to print, with eight-second exposure for each layer, and 0.1mm layer thickness. There is lots of good information on his blog, from the early planning, to the finished hardware so take some time to learn about this fascinating project.

Update: Thanks to reader [Nave.notnilc] for pointing out that we’ve seen a chemical 3D printing technique before.