Everything You Wanted To See About Restoring A 1956 Radio

October 16, 2022 by Donald Papp 13 Comments

Ever wanted a good, good look at the insides of a 1950s radio, along with fantastic commentary on the internals and the purpose of various components? Then don’t miss [Adam Wilson]’s repair and restoration of a 1956 Philips 353A, a task made easier by a digitized copy of the service manual. [Adam] provides loads of great pictures, as well as tips on what it takes to bring vintage electronics back to life. What’s not to like?

Vintage electronics like this are often chock-full of components that deteriorate with age, so one doesn’t simply apply power to see if it still works as a first step. These devices need to be inspected and serviced before power is ever applied. Even then, powerup should be done with a current-controlled source that can be shut down if anything seems amiss.

Thank goodness for high quality, digitized service manuals.

Devices like these largely predate printed circuit boards, so one can expect to see plenty of point-to-point soldering. Vacuum tubes did much of the hard work, so they are present instead of integrated circuits and transistors. Capacitors in the microfarads were much larger compared to their modern equivalents, and paper/wax capacitors (literally made from rolled-up paper covered in wax) handled capacitances in the nanofarad range instead of the little ceramic disk caps of today.

One thing that helped immensely is the previously-mentioned Philips 353A service manual, which includes not only a chassis and component layout, but even has servicing procedures such as cord replacement for the tuning dial. Back then, a tuning dial was an electromechanical assembly that used a winding of cord to rotate the tuning capacitor, and replacing it was a fiddly process. If only all hardware was documented so well!

The end result looks wonderful and still has great sound. As a final tweak, [Adam] added an external audio input cable as a nod to the modern age. Now, we have in the past seen a small LED screen integrated convincingly into an antique, but in this case [Adam] kept the original look completely intact. You can see it in action, playing some Frank Sinatra in the short video embedded below.
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DIy Arduino FM radio enclosure with the lid off, showing the electronics inside

DIY Arduino Due TEA5767 FM Radio

October 8, 2022 by Dave Walker 10 Comments

Older hackers will remember that a crystal set radio receiver was often one of the first projects attempted. Times have changed, but there’s still something magical about gathering invisible signals from the air and listening to the radio on a homemade receiver. [mircemk] has brought the idea right up to date by building an FM radio with an OLED display, controlled with a rotary encoder.

The design is fairly straightforward, based as it is on another project that [mircemk] found on another site, but the build looks very slick and would take pride of place on any hacker’s workbench. An Arduino Due forms the heart of the project, controlling a TEA5767 module, an SH1106 128×64 pixel OLED display and a rotary encoder. The sound signal is passed through an LM4811 headphone amplifier for private listening, and a PAM8403 Class D audio amplifier for the built-in loudspeaker. The enclosure is made from PVC panels, and accented with colored adhesive tape for style.

It’s easier than ever before to quickly put together projects like this by connecting pre-built modules and downloading code from the Internet, but that doesn’t mean it’s not a worthwhile way to improve your skills and make some useful devices like this one. There are so many resources available to us these days and standing on the shoulders of giants has always been a great way to see farther.

We’ve shown some other radio projects using Arduinos and the TEA5767 IC in the past, such as this one on a tidy custom PCB, and this one built into an old radio case.

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Retrotechtacular: Oh Boy! We’re Radio Engineers!

September 6, 2022 by Al Williams 43 Comments

It is a shame that there are fewer and fewer “nerd stores” around. Fry’s is gone. Radio Shack is gone. But the best ones were always the places that had junk. Silicon valley was great for these places, but they were everywhere. Often, they made their money selling parts to the repair trade, but they had a section for people like us. There’s still one of these stores in the Houston, Texas area. One of the two original Electronic Parts Outlets, or EPO. Walking through there is like a museum of old gear and parts and I am not ashamed to confess I sometimes drive the hour from my house just to wander its aisles, needing to buy absolutely nothing. It was on one of those trips that I spied something I hadn’t noticed before. A Remco Caravelle transmitter/receiver.

The box was clearly old and the styling of the radio was decidedly retro. You can tell it wasn’t catering to the modern market because it mentions: “play ham radio operator” which would surely mystify most of today’s kids. The unit was an AM receiver and a transmitter, complete with a morse code key and microphone. You can see a contemporary commercial for a similar unit from Remco, in the video below.

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2022 Hackaday Prize: Boondock Echo Connects Your Radios With The Cloud

August 27, 2022 by Dave Rowntree 6 Comments

[Mark J Hughes] volunteers as a part of a local community fire watch which coordinates by radio. The La Habra Heights region of Los Angeles is an area of peaks and valleys, which makes direct radio connections challenging. Repeaters work well for range improvement, but in such areas, there is no good place to locate these. [Mark] says that during an emergency (such as a wildfire) the radio usage explodes, with him regularly tracking as many as eight radio frequencies and trying to make sense of it, whilst working out how to send the information on and to whom.

This led him together with collaborator [Kaushlesh Chandel] to create Project Boondock Echo, to help alleviate some of the stress of it all. The concept is to use a cheap Baofeng radio to feed into a gateway based around an ESP32 audio development kit. Mount this in a box with a LiPo based power supply, and you’ve got yourself a movable radio-to-cloud time-shift audio recorder.

By placing one or more of these units in the properties of several of the community group radio operators, all messages can be captured to an audio file, tagged with the radio frequency and time of transmission, and uploaded to a central server. From there they can be retrieved by anybody with access, no matter the physical location, only an internet connection is needed.

The next trick that can be performed, is to reverse the process and queue up previous recordings, and send it back over the cloud to remote locations for re-transmission via radio into the field. This is obviously a massive asset, because wherever there is some urbanization, there is likely an internet connection. With the addition of a Boondock Echo unit, anyone that has a receiver within a few miles can be fully connected with what’s going on outside the range of direct radio communications.

Source for the ESP32’s firmware as well as the web side of things can found on the project Boondock Echo GitHub, complete with some STLs for a 3D printed box to sit it in. Like always, there’s more than one way to solve a particular problem. Here’s an amateur radio repeater based using an RTL-SDR and a Raspberry Pi.

Reverse Engineering A Phased Array System Reveals Surprising Details

July 21, 2022 by Ryan Flowers 13 Comments

The term “phased array” has been around for a long time, but in recent years we’ve heard more and more about the beam shaping that’s possible with phased array antennae. In the video below the break, [The Signal Path] breaks down a Qualcomm 60GHz WiGig unit, and does a deep dive, even looking at the bare silicon and an x-ray of an antenna.

An X-Ray of the antenna shows the intricate design

Some fascinating highlights include how not only the data signal is sent to the antennae through a standard coaxial cable, but so are control signals and a base clock frequency. [The Signal Path] explains how the manufacturer chose to use what’s called a SuperHeterodyne (aka “superhet”) architecture, which is not all that different from those used in traditional amateur radio transceivers. In theory, anyway.

Another element that is discussed is how the PCB’s themselves are used as waveguides, inductors, and transmission line matches, among other countless little hacks to fit a rather complex system into a truly diminutive space.

If you’re not familiar the concept behind phased arrays, check out this article we published in 2019 that shows how phased arrays can steer a beam without any moving parts. It’s quite fascinating!

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Bringing Some Discipline To An SDR Transmitter

July 13, 2022 by Dan Maloney 16 Comments

The proliferation of software-defined radio (SDR) technology has been a godsend for RF hobbyists. SDR-based receivers and transmitters have gotten so cheap that you’ve probably got a stick or two lying around your bench right now — we can see three from where we sit, in fact.

But cheap comes at a price, usually in the form of frequency stability, which can be prohibitive in some applications — especially amateur radio, where spectrum hygiene is of the utmost concern. So we were pleased to see [Tech Minds] tackle the SDR frequency stability problem by using a GPS-disciplined oscillator. The setup uses an ADALM-PLUTO SDR transceiver and a precision oscillator from Leo Bodnar Electronics. The oscillator can be programmed to output a rock-solid, GPS-disciplined signal over a wide range of frequencies. The Pluto has an external oscillator input that looks for 40 MHz, which is well within the range of the GPSDO.

Setup is as easy as plugging the oscillator’s output into the SDR’s external clock input using an SMA to UFL jumper, and tweaking the settings in the SDR and oscillator. Not all SDRs will have an external clock input, of course, so your mileage may vary. But if your gear is suitably equipped, this looks like a great way to get bang-on frequency — the video below shows just how much the undisciplined SDR can drift.

Like any good ham, [Tech Minds] is doing his bit to keep his signals clean and on target. His chief use case for this setup will be to work QO-100, amateur radio’s first geosynchronous satellite repeater. We’ve got to say that we hams living on the two-thirds of the globe not covered by this satellite are just dying to get a geosynchronous bird (or two) of our own to play with like this.

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Pocket Radio Powered By Tiny Microcontroller

July 6, 2022 by Bryan Cockfield 33 Comments

Before the days of MP3 players and smartphones, and even before portable CD players, those of us of a certain age remember that our cassette players were about the only way to take music on-the-go. If we were lucky, they also had a built-in radio for when the single tape exhausted both of its sides. Compared to then, it’s much easier to build a portable radio even though cassettes are largely forgotten, as [wagiminator] shows us with this radio design based on an ATtiny.

The build is about as compact as possible, with the aforementioned ATtiny 402/412 as its core, it also makes use of an integrated circuit FM tuner, an integrated audio amplifier with its own single speaker, and a small OLED display. The unit also boasts its own lithium-polymer battery charger and its user interface consists of only three buttons, plenty for browsing radio stations and controlling volume.

The entire build fits easily in the palm of a hand and is quite capable for a mobile radio, plus all of the schematics and code is available on the project page. While it doesn’t include AM capability, just the fact that FM is this accessible nowadays when a few decades ago it was cutting-edge technology is quite remarkable. If you’re looking for an even smaller FM receiver without some of the bells and whistles of this one, take a look at this project too.